AI85112-02S Page
3
of
4
Step 5:
Identify the wire colors. Slide the inner insulator (with cross shields) into middle of inner
contacts. Pay attention to the orientation of the wires. Snap the contacts in place of the insulator
slot cavities.
Note
: The twisted pairs are essentially parallel to the axis of the bundle with no crossover.
Figure
2
Step 6:
Slide outer insulator over inner insulator. Place the outer insulator such as its key is in
orientation with color code as shown in
Figure 2
. Push the outer insulator in until outer and
inner tabs nest together.
Step 7:
Slide plastic bushing over outer insulator. Squeeze the plastic bushing down below the 4 tabs of
inner insulator. Push the crimp bushing forward such that the plastic bushing has a very tight
space against the inner insulator and crimp bushing. Trim braid just short of the crimp bushing.
Inspection Step
: the gap between the plastic bushing and the adjacent component shall be less
than 0.010”.
