GKD 1 L Series Installation Manual Download Page 6

M1000002 V1.2 - 11/2021

www.gkdtechnologies.com

6

3 INSTALLATION

3.1 

Series 1-L Display

The back of the display is fitted with a ball-joint mount. The joint base should be secured 
with 2 x M5 bolts on fixing holes at 48.5mm spacing, and can be mounted on a horizontal, 
angled, or vertical surface as appropriate. The display should be mounted within easy reach 
of the operator, in a position that avoids direct sunlight on the indicator LEDs and exposure 
to water ingress. Care should be taken to

ensure that the display is mounted to a surface or structure that is capable of supporting the 
display when travelling over rough terrain.

A 2m long cable carries the DC supply and Change-over relay contact signals. The DC 
Positive supply should be connected to an ignition switched power source and be protected 
by a 5A fuse.

A 4 core, M12 cable is supplied to connect the Series 1-L Control Unit to the Angle Sensor. 
Different lengths of cable, or extension cables are available as required on any particular 
machine. The cable should be protected from physical damage during machine operation.

3.2 

Angle Sensor

The sensor monitors the angle of an imaginary line drawn between the two articulation 
points of the boom. For the best operation the sensor should be installed with the long edge 
parallel to this imaginary line. Position and offset from the imaginary line should achieve the 
best location taking factors such as cable runs and protection into consideration.

The sensor is provided with a mounting bracket that should be welded to the boom and 
painted to the boom colour.

A green LED on the Angle Sensor flashes when it is working correctly. An M12 cable then 
runs from the Angle Sensor to the pressure sensor M12 connector.

Diagrams show typical angle sensor Pre-boom (stub) locations and orientations.

If boom 

CAN

 be set to zero

Max Angle

Angle Sensor

Ram Stub Pin

Stub Boom Pin

If boom 

CANNOT

 be set to zero

Angle Sensor

Ram Stub Pin

Stub Boom Pin

Max Angle

Summary of Contents for 1 L Series

Page 1: ...1000002 V1 2 11 2021 COPYRIGHT NOTICE Intended audience This document contains sensitive information It may not be shared with other parties without the express written permission of GKD Technologies...

Page 2: ...Sensor 5 2 3 Pressure Transducer 5 2 4 CAN to USB Interface 5 3 INSTALLATION 6 3 1 Series 1 L Display 6 3 2 Angle Sensor 6 3 3 Pressure Transducer 7 3 4 Alarm 7 4 SERIES 1 L GENERAL INFORMATION WIRIN...

Page 3: ...Pin 12 7 3 CAN Bus Connections 12 8 PC CONNECTION AND SOFTWARE 13 9 CALIBRATION 14 9 1 Stage 1 Zero Angle Sensor 14 9 2 Stage 2 Zero Pressure Sensor 15 9 3 Stage 3 Data Logger On Off Control 15 9 4 St...

Page 4: ...t is assumed that industry standards will be observed and all cabling will be protected against damage either from the movement of the machine or from collisions that may occur during normal operation...

Page 5: ...LED on the Angle Sensor flashes green to show that it is powered and working correctly Where possible ensure that the green LED on the Angle Sensor is visible during operation to show the Angle Sensor...

Page 6: ...trol Unit to the Angle Sensor Different lengths of cable or extension cables are available as required on any particular machine The cable should be protected from physical damage during machine opera...

Page 7: ...ed with restrictors typically with a 0 75mm hole to control the rate of descent of the boom in the event of failure of the balance hose The pressure sensors should be mounted in such a position that t...

Page 8: ...chnik Ltd M1000002 1TMI Series 1 General information wiring The 1TMI Series 1 system is CAN based and requires only use of a four wired daisy chain interconnection to function However to facilitate th...

Page 9: ...ies 2 system is CAN based and requires only use of a four wired daisy chain interconnection to function However to facilitate the installation the CAN bus may be branched The 1TMI Series 2 Unit offers...

Page 10: ...monitor the system using the USB to CAN converter and special Series 1 L PC software The Hi speed CAN is custom programmed during production 6 2 Pressure Sensor NOTE Pressure transducers do not use th...

Page 11: ...in mm as shown below Note that the measurements may need to be entered as Positive or Negative values depending on the precise geometry of the machine If boom CAN be set to zero Max Angle Angle Sensor...

Page 12: ...the CAN bus of the Series 1 L system This ensures that the Angle Sensor M12 connection is still made during the set up and calibration process IMPORTANT NOTE ENSURE USB DRIVERS ARE INSTALLED FOR THE U...

Page 13: ...down menu shows active USB ports Select the port that is connected to the GKD USB to CAN Interface A message USB CAN Found appears at the bottom left of the screen Enter the values X1 X2 Y1 Y2 in mm f...

Page 14: ...tted does not matter at this stage as it only zeros the Angle Sensor reading at Horizontal Ensure the magnet is fitted on the top of the display as shown above The Display will be in Indicator mode Pr...

Page 15: ...libration mode to Indicator mode with just the Green Power LED lit 9 3 Stage 3 Data Logger On Off Control Ensure the magnet is fitted on the top of the display as shown on page 14 The Display will be...

Page 16: ...um Moment set up mode DON T REMOVE THE MAGNET REMOVING IT OR NO ACTIVITY FOR 100 SECS WILL EXIT THE CALIBRATE MODE Press hold the Red button for over 2 secs to make the Series 1 L Acquire Store the Ma...

Page 17: ...ial set up section on page 13 10 2 PC Indicator Monitoring Click on the Calibrate heading on the command line and the Indicator screen shown below appears The Calibrate box is inactive Greyed Out The...

Page 18: ...Series 1 L Calibration values of Angle Zero Pressure and Maximum Moment set up in the calibration process conducted on the machine in the Calibration section on page 15 A message is shown to confirm d...

Page 19: ...e report is seen indicating a USB Serial port A Found New Hardware Wizard appears as shown below If the PC has Internet Access you may be able to set the Yes this time only button and click Next for t...

Page 20: ...continuous improvement 17 Cobham Road Ferndown Industrial Estate Wimborne Dorset UK BH21 7PE 44 0 1202 861 961 sales gkdtec com www gkdtechnologies com DISCLAIMER Incorrect installation of any part an...

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