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Gilson's Porta-Screen

®

 

9

6.0  REPLACEMENT PARTS 

Item 
No.

 Part No.

 Description

No. 
Req.

OUTER CASE & FRAME PARTS

1

RPPS-3KEY1

Top Frame Cross Bar

1

2

RPPS-3KEY2

Top Frame Screw & Lock Washer

4

31

RPPS-3KEY31

Bullseye Level with Cushion Washer

1

36

RPPS-3KEY36

Bullseye Level Adjusting Screws

3

27

RPPS-3KEY27

Leg Lock Tab

3

33

RPPS-3KEY33

Leg Lock Tab Spring

3

65, 
28

RPPS-3KEY65/28

Leveling Leg (65), with Adjusting Screw Pad, 
Nut, & Washer

3

29

RPPS-3KEY29

Main Frame for PS-3, PS-3F

1

RPPS-4KEY29

Main Frame for PS-4, PS-4F

30

RPPS-3KEY30

Vibrating Unit Assembly for PS-3, PS-3F

1

RPPS-4KEY30

Vibrating Unit Assembly for PS-4, PS-4F

RPPS-3KEY10

Upper Case Cover

2

11A

RPPS-3KEY11A

Lower Case Cover, Front

1

RPPS-3KEY11B

Lower Case Cover, Rear

1

UPPER GUIDE BEARING ASSEMBLY PARTS

34

RPPS-3KEY34

Upper Guide Bearing Housing with Guide 
Bushing

2

35

RPPS-3KEY35

Upper Guide Bearing Mounting Screw & Lock 
Washer

4

4

RPPS-3KEY4

Upper Guide Bearing Pin & Setscrew

2

CLAMPING ASSEMBLY PARTS, RIGHT & LEFT

5A

RPPS-3KEY5A

Clamp Lever with Mounting Bracket (6F), Left 
Side, PS-3, PS-3F

1

RPPS-4KEY5A

Clamp Lever with Mounting Bracket (6F), Left 
Side, PS-4, PS-4F

5B

RPPS-3KEY5B

Clamp Lever with Mounting Bracket (6F), 
Right Side, PS-3, PS-3F

1

RPPS-4KEY5B

Clamp Lever with Mounting Bracket (6F), 
Right Side, PS-4, PS-4F

38

RPPS-3KEY38

Clamp Lever Handle Grip

2

6R

RPPS-3KEY6R

Rear Clamp Lever Mounting Bracket

2

39

RPPS-3KEY39

Clamp Lever Mounting Bracket Screw & Lock 
Washer

8

7

RPPS-3KEY7

Clamp Tension Rod for PS-3, PS-3F

4

RPPS-4KEY7

Clamp Tension Rod for PS-4, PS-4F

40

RPPS-3KEY40

Clamp Tension Rod Retainer Clip, Screw, & 
Lock Washer

4

8

RPPS-3KEY8

Clamp Bar

1

9

RPPS-3KEY9

Clamp Adjusting Nut & Spacer

4

COUNTERWEIGHT ASSEMBLY PARTS

12

RPPS-3KEY12

Left Counterweight Shaft (Short)

1

13

RPPS-3KEY13

Right Counterweight Shaft (Long)

1

41

RPPS-3KEY41

Counterweight Shaft Bearing

4

42

RPPS-3KEY42

Counterweight Shaft Bearing Mounting Screw 
& Lock Washer

8

14

RPPS-3KEY14

Counterweight for PS-3, PS-3F

4

RPPS-4KEY14

Counterweight for PS-4, PS-4F

43

RPPS-3KEY43

Counterweight Clamp Bracket for PS-3, 
PS-3F

4

Item 
No.

 Part No.

 Description

No. 
Req.

RPPS-4KEY43

Counterweight Clamp Bracket for PS-4, 
PS-4F

44

RPPS-3KEY44

Counterweight Clamp Bracket Bolt & Lock 
Washer

8

15

RPPS-3KEY15

Counterweight Shaft Pulley & Setscrew

2

16

RPPS-3KEY16

Timing Belt

1

17

RPPS-3KEY17

Idler Bracket

1

45

RPPS-3KEY45

Idler Bracket Mounting Screw with Lock & Flat 
Washers

2

46

RPPS-3KEY46

Idler Bracket Adjusting Screw with Locking 
Nut

1

18

RPPS-3KEY18

Idler Pulley Mounting Screw & Lock Washer

1

19

RPPS-3KEY19

Idler Pulley with Bearing Set

1

62

RPPS-3KEY62

Bearing Set Only

1

DRIVE SHAFT ASSEMBLY PARTS

20

RPPS-3KEY20

Drive Shaft with Eccentric & Roll Pin

1

47

RPPS-3KEY47

Drive Shaft Bearing

2

42

RPPS-3KEY42

Drive Shaft Bearing Mounting Screw & Lock 
Washer

4

49

RPPS-3KEY49

Timing Pulley & Setscrew

1

21

RPPS-3KEY21

Drive Pulley with Setscrew

1

22

RPPS-3KEY22

Drive Belt

1

CONNECTING ROD ASSEMBLY PARTS

RPPS-3KEY23

Connecting Rod Assembly (50, 51, 52)

1

50

RPPS-3KEY50

Connecting Rod with Grease Fitting

1

51

RPPS-3KEY51

Connecting Rod Rubber Bushing

1

52

RPPS-4KEY52

Connecting Rod Bearing with Inner Race

1

24

RPPS-3KEY24

Connecting Rod Mounting Bolt with Lock Nut

1

54

RPPS-3KEY 54

Connecting Rod Mounting Bolt Spacer

2

LOWER GUIDE BEARING ASSEMBLY PARTS

59

RPPS-3KEY59

Lower Guide Bearing Housing with Guide 
Bushing

1

56

RPPS-3KEY56

Lower Guide Bearing Mounting Screw & Lock 
Washer

2

26

RPPS-3KEY26

Lower Guide Bearing Pin

1

64

RPPS-3KEY64

Lower Guide Bearing Pin Clamp Bolt with 
Lock Nut

1

ELECTRIC & DRIVE PARTS

63

RPPS-3KEY63

Motor 115V,60Hz for PS-3, PS-4

1

RPPS-3KEY63-1

Motor 230V,50Hz for PS-3F, PS-4F

60

RPPS-3KEY60

Motor Pulley & Setscrew

1

61

RPPS-3KEY61

Motor Mounting Bolt with Lock & Flat Washer

4

RPPS-3-ECA-
MOTOR

Electric Cord Assembly with Plug, 6ft Cord

1

RP-TIMER-ART

Timer, Digital, for S/N 3520 & Higher

1

6.1 PS-3 AND PS-4 PARTS LIST

Summary of Contents for Porta-Screen PS-3

Page 1: ...NE 800 444 1508 P O Box 200 Lewis Center Ohio 43035 0200 740 548 7298 Email customerservice gilsonco com Product Web Page globalgilson com FAX 800 255 5314 740 548 5314 PS 3 PS 4 VIDEO TUTORIALS AVAILABLE on globalgilson com for Porta Screen maintenance and repair ...

Page 2: ...es 5 4 0 Maintenance Disassembly 5 4 1 Clamping System 5 4 2 Lubrication 5 4 3 Belts 6 4 4 Bearing Replacement 6 5 0 Parts Diagram 8 5 1 PS 3 PS 4 Parts Diagram 8 6 0 Parts List 9 6 1 PS 3 PS 4 Parts List 9 6 2 Replacement Trays Wire Cloth Parts 10 7 0 Accessories 11 Gilson Porta Screen PS 3 PS 4 Operating Manual See our Video Tutorials at globalgilson com for more Porta Screen maintenance and rep...

Page 3: ...re level if excessive vibration or machine movement occurs Please read these instructions thoroughly to familiarize yourself with the operation of the PS 3 or PS 4 before attempting to run it The buyer is responsible for ensuring that users are properly trained that they are aware of all of the informa tion and instructions in this document and that they are aware of the potential risks of operati...

Page 4: ...PACKING SETUP The Porta Screen packed for shipment weighs 225 255lb depending on the model and the number of trays packed in side Use equipment to adequately handle this weight safely Wear safety glasses and work gloves 1 The Porta Screen is shipped in a cardboard carton Be fore you accept the shipment check the carton for visible damage Note any damage on the freight bill and proceed with inspect...

Page 5: ...e no more than one layer of particles over the wire cloth at the end of the test Therefore lightweight aggregates or coal must be tested in lower sample weights High density ores or pellets may be tested in larger amounts by weight Many light materials are also soft and test times should be limited to avoid degradation of the sample Most samples of up to 2in topsize can be handled in a single batc...

Page 6: ... install a new one Obtain the correct tension by moving the motor up or down Retighten the nuts 3 Continue or reassemble Timing Belt Check tension by pressing on the span of the belt The belt should be tight To adjust or remove the Tim ing Belt loosen the two Idler Bracket Mounting Screws 45 Loosen the nut on the Adjusting Screw 46 1 To tighten Turn in the adjusting screw to pull the Bracket 17 do...

Page 7: ...b Remove and set aside trays and pan c Remove Top Frame Screws d Lift off Top Frame Crossbar e Remove all case covers f Remove the Connecting Rod Mounting Bolt g Lift the entire vibrating unit assembly up and out of the Porta Screen frame h Loosen the Idler Bracket Mounting and Adjusting Screws to release tension on the Timing Belt i Remove the Timing Belt j Loosen the bolts on the Rear Counterwei...

Page 8: ...Gilson s Porta Screen 8 PS 3 PS 4 Parts Diagram 5 0 PARTS DIAGRAM ...

Page 9: ...42 RPPS 3KEY42 Counterweight Shaft Bearing Mounting Screw Lock Washer 8 14 RPPS 3KEY14 Counterweight for PS 3 PS 3F 4 RPPS 4KEY14 Counterweight for PS 4 PS 4F 43 RPPS 3KEY43 Counterweight Clamp Bracket for PS 3 PS 3F 4 Item No Part No Description No Req RPPS 4KEY43 Counterweight Clamp Bracket for PS 4 PS 4F 44 RPPS 3KEY44 Counterweight Clamp Bracket Bolt Lock Washer 8 15 RPPS 3KEY15 Counterweight ...

Page 10: ... PSA 310 Dustpan Tray PSA 325 2in No 4 inclusive Replacement Wire Cloth PSA 326A No 5 14 inclusive complete with metal shields PSA 326B No 16 100 inclusive and resilient gasket backing PSA 327 No 200 PSA 225 Backing Cloth Use with No 100 200 Screen Tray Parts PSA 336 Complete Tray but without Wire Cloth Supports or Backing Cloth RPPSA 336 1 Tray Side Clamp 4 Required Per Tray RPPSA 336 2 Tray Bolt...

Page 11: ...mptying and cleaning trays and in weighing operations This 17x30x4in 432x762x102mm WxLxD chute end pan is sized to fit inverted trays and hold entire samples for cumulative weighing Handling is easy with the top swing away handle and end handle grip PSA 367 PSA 356 Porta Screen Tray Rack is oraganizes up to eight Porta Screen trays for storage and to protect frames and wire cloth from possible dam...

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