Gillison's Variety Fabrication GVF 1000 Owner'S Manual Download Page 52

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PARTS - 49

GVF Standard Topper-Hedger Manual

# in Diagram

Part

Number

Item

Description

Qty.

GH 11962

Assy. Control Box & Harness (std. hedger)

GH 11978

Switch, Head Motor, V61D1D

GH 11984

Machine Screw, 6-32 X ¼” SS Slotted

GH 11979

Label, Hedger Control Boxes

GH 11980

Harness, Hedger (for control box)

GH 11981

Encloser, Formed (hedger control boxes)

2,3,4,5

GH 11982

Switch, Monetary V8D1S

GH 11983

Bushing, Strain Relief 7/8” Heyco

Control Box Diagram

CONTROL BOX

Summary of Contents for GVF 1000

Page 1: ...ickle BarTopper Hedger Owners Manual Model Number GVF 1000 Manual Part Number GH 11990 Standard Topper Hedger 3033 Benzie Hwy Benzonia MI 49616 231 882 5921 Fax 231 882 5637 www gillisons com 800 392...

Page 2: ...x 17 Head Lubrication 16 Hydraulic System 14 Instructions For Pressure Washing 14 Maintenance Chart 13 V roller Adjustment 15 PARTS SECTION 18 7 Sickle Bars 24 7 Sickle Bar Tube Assembly 30 7 Tube Ass...

Page 3: ...Lift Cylinder Parts 41 Lock Valve 48 Main Control Valve 46 Main Control Valve Parts 47 HEDGER ACCESSORY KIT 50 G V F WARRANTY 51...

Page 4: ...ntended Design and servicing of this machine has been kept as simple as possible to permit maintenance operations to be carried out with tools normally available This book should be thoroughly read an...

Page 5: ...airs replace shield prior to further operation SAFETY ALERT SYMBOL FIG 1 This is the safety alert symbol It means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Look for it both in this manual and on...

Page 6: ...t and park machine in the correct manner When dismounting and or leaving the operator s platform FOR ANY REASON always 1 Shift to Neutral 2 Turn PTO OFF 3 Come to a complete stop 4 Park on level groun...

Page 7: ...ear the area Ensure that all bystanders particularly children are at a safe distance before starting the engine DANGER FIG 7 Be aware of electrocution hazards To prevent injury or death from electrocu...

Page 8: ...injury or death Relieve pressure on system before repairing adjusting or disconnecting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Keep all com...

Page 9: ...figure to the right has its part number labeled below the decal SERIAL NUMBER Location of serial number is on the nameplate and is provided as a reference See FIG 12 SAFETY WHILE OPERATING Review ENTI...

Page 10: ...ways watch for overhead obstructions when operating or transporting topper hedger Use extreme caution in uneven terrain to avoid personal injury MODIFICATIONS Modification or alteration of the topper...

Page 11: ...ne refer to FIG 13 1 Unbolt and remove cutting head from skid 2 Unbolt pump 3 Unbolt hedger framework from skid Step Two refer to FIG 14 1 Slide forks under framework 2 Chain loop to the top of the fo...

Page 12: ...framework under tractor 2 Install mounting brackets but leave all mounts loose until everything is correctly in position NOTE Check operator clearance with boom while sitting in seat Step Five refer...

Page 13: ...MOUNTING 10 GVF Standard Topper Hedger Manual FIG 19 Step Six refer to FIG 19 1 Install pump and secure torque arm Step Seven refer to FIG 20 1 Mount control box FIG 20...

Page 14: ...AM CAUTION Read operator s manual before operation DANGER This control panel engages the sickle knives 1 Sickle On Off switch 2 Raise Boom Lower Boom 3 Rotate head Left Rotate head Right 4 Side Shift...

Page 15: ...ons are in the way 2 Turn PTO on and make sure it is in 540 mode 3 See page 8 first to become familiar with the Control Box Diagram 4 Sickle cutting will run in both directions in the event the head s...

Page 16: ...EVERY 400 HOURS INSTRUCTIONAL PAGE HYDRAULIC SYSTEM Hydraulic Oil change Pg 14 Hydraulic Oil Filter Change or annually change Pg 14 Suction Strainer Clean or replace Pg 14 CUTTING HEAD V Roller Adjus...

Page 17: ...the following components Instrument panel Electrical harness and connections and Safety decals HYDRAULIC SYSTEM Check hydraulic oil level daily FIG 21 Change hydraulic oil filter every 200 hours FIG...

Page 18: ...FAB REV Parts List DESCRIPTION PART NUMBER QTY ITEM BUSHING CAM GH11358 1 1 WHEEL W4 DUALVEE SHIELDED GH11357 1 2 A A ROTATE CAM BUSHING TO SET V ROLLER PRELOAD ON PUSHARM V RAIL V ROLLER ADJUSTMENT 1...

Page 19: ...CHECKED QA MFG APPROVED Matt 9 26 2007 DWG NO GVF1029L TITLE HEAD LUBRICATION SIZE C SCALE GILLISON S VARIETY FAB REV 2 2 1 1 OIL SICKLE BARS EVERY 2 HOURS HEAD LUBRICATION Column 1 Column 2 Column 3...

Page 20: ...N MAINTENANCE 17 GVF Standard Topper Hedger Manual 1 2 3 4 A A B B C C D D DRAWN CHECKED QA Matt 9 26 2007 TITLE GILLISON S VARIETY FAB GREASE GREASE GREASE GREASE GREASE GREASE OIL LEVEL FRAME ROTATE...

Page 21: ...H 11547 40810 41004 07884 07760 40331 41004 40810 40484 40319 40212 40315 41059 40999 41119 41807 07884 07761 40312 40313 42020 07858 03030 42530 40480 40082 42010 42353 42485 42486 41083 41120 37 39...

Page 22: ...x1 000 41004 1 Pipe Plug 500 41059 1 Spacer Worm 41083 1 Relief Valve 41119 1 Key Worm 41120 1 Pipe Reducer 500 to 125 41807 1 Key Input 42010 4 Screw Drive 10 42020 2 Screw Cap Skt 500 x2 000 42353 1...

Page 23: ...AB REV Parts List DESCRIPTION PART NUMBER QTY ITEM COMPLETE RH ROTATE ASSEMBLY INCLUDING GEAR BOX GH11602 1 1 COMPLETE LH ROTATE ASSEMBLY INCLUDING GEAR BOX GH11600 1 1 1 ROTATE FRAME RH GH11598 1 2 R...

Page 24: ...LY GILLISON S VARIETY FAB Parts List DESCRIPTION PART NUMBER QTY ITEM ROTATE PIN ASSEMBLY GH0295 1 1 BUSHINGS GH11925 2 2 RETAINING COLLAR ROTATE GH0297 1 3 7 16 X 2 1 4 KEY STOCK STAINLESS GH11916 1...

Page 25: ...WHEEL AND SHAFT ASSEMBLY GH11327 1 12 BEARING 1 GH11350 2 13 HHCS 7 16 14 X 1 1 2 MILLED HEAD GH11988 2 14 HHCS 7 16 14 X 1 1 2 N1435 2 15 HEX NUT 7 16 14 N1405 4 16 LOCKWASHER 7 16 N1415 4 17 SPROCKE...

Page 26: ...SCRIPTION PART NUMBER QTY ITEM CLAMP ASSEMBLY GH11463 07 1 1 3 BOLT WEAR PLATE GH11355 2 2 WEAR PLATE 1 1 4 CC HOLES GH11329 1 2 1 WEAR PLATE 1 5 16 CC HOLES GH11329A 1 2 2 FHCS 1 4 20 X 1 2 N4028 2 3...

Page 27: ...PARTS 24 GVF Standard Topper Hedger Manual 7 SICKLE BARS...

Page 28: ...PARTS 25 GVF Standard Topper Hedger Manual 10 SICKLE BARS...

Page 29: ...PARTS 26 GVF Standard Topper Hedger Manual 12 SICKLE BARS...

Page 30: ...ITLE 7 TUBE ASSEMBLY SIZE C SCALE GILLISON S VARIETY FAB REV Parts List DESCRIPTION PART NUMBER QTY ITEM 7 TUBE ASSEMBLY GH11737 1 1 GUIDE PLATE 9 GH11661 2 2 GUIDE PLATE 15 3 4 GH11659 6 3 GUIDE PLAT...

Page 31: ...E ASSEMBLY SIZE C SCALE GILLISON S VARIETY FAB REV Parts List DESCRIPTION PART NUMBER QTY ITEM 10 TUBE ASSEMBLY GH11368 1 1 GUIDE PLATE 11 GH11658 2 2 GUIDE PLATE 15 3 4 GH11659 10 3 GUIDE PLATE 9 3 4...

Page 32: ...S VARIETY FAB Parts List DESCRIPTION PART NUMBER QTY ITEM 12 TUBE ASSEMBLY GH11705 1 1 GUIDE PLATE 9 GH11661 2 2 GUIDE PLATE 9 3 4 GH11660 2 3 GUIDE PLATE 15 3 4 GH11659 10 4 GUIDE PLATE 24 GH11710 2...

Page 33: ...1722 TITLE 7 SICKLE BAR AND TUBE ASSEMBLY SIZE C SCALE GILLISON S VARIETY FAB REV Parts List DESCRIPTION PART NUMBER QTY ITEM 7 SICKLE BAR AND TUBE ASSEMBLY GH11722 1 1 7 TUBE ASSEMBLY GH11737 1 2 7 L...

Page 34: ...10 SICKLE BAR AND TUBE ASSEMBLY SIZE GILLISON S VARIETY FAB REV Parts List DESCRIPTION PART NUMBER QTY ITEM 10 SICKLE BAR AND TUBE ASSEMBLY GH11621 1 1 10 TUBE ASSEMBLY GH11368 1 2 10 LH BAR ASSEMBLY...

Page 35: ...1 TITLE 12 SICKLE BAR AND TUBE ASSEMBLY SIZE C SCALE GILLISON S VARIETY FAB REV Parts List DESCRIPTION PART NUMBER QTY ITEM 12 SICKLE BAR AND TUBE ASSEMBLY GH11701 1 1 12 TUBE ASSEMBLY GH11705 1 2 12...

Page 36: ...0 X 3 4 N1030 4 8 LOCKWASHER 1 4 N1020 4 9 HEX BOLT 3 8 24 X 1 1 4 GRADE 8 N1303A 5 10 LOCKWASHER 3 8 N1280 5 11 Parts List DESCRIPTION PART NUMBER QTY ITEM 23 PUSH ARM ASSEMBLY RH GH0347 1 1 23 PUSH...

Page 37: ...PARTS 34 GVF Standard Topper Hedger Manual CAM WHEEL AND SHAFT ASSEMBLY...

Page 38: ...PARTS 35 GVF Standard Topper Hedger Manual GVF 1000 STANDARD HEDGER PARTS MAIN FRAME STRESSPROOF...

Page 39: ...PARTS 36 GVF Standard Topper Hedger Manual HYDRAULIC SYSTEM COMPONENTS Needle Valve H 1108 Relief Valve GH 11951 Standard Main Control Valve GH 11961...

Page 40: ...TS 37 GVF Standard Topper Hedger Manual Proportionator GH 11960 Filter GO 13180 Filter Head GH 11604 Sight Glass G 1071 Hydraulic System Components Continued Torque Arm GH 11624 Suction Strainer GH 11...

Page 41: ...00106024 13 500106021 1 DRIVE GEAR ASS Y HC PTO 1A 13 1 500106023 DOWEL PIN HC PTO 2A 3A 14 180900871 2 DOWEL PIN HC PTO 7A 14 2 180900870 CAP SCREW HC PTO 1A 15 12 170002074 16 16 16 170002075 2 2 17...

Page 42: ...PARTS 39 GVF Standard Topper Hedger Manual HEAD ROTATE MOTOR Head Motor Part Number GH 11485 Rotate Motor Part Number GH 11486 H Motor 158 R Motor 146 Seal Kit Part Number O 60564...

Page 43: ...PARTS 40 GVF Standard Topper Hedger Manual LIFT CYLINDER GH 11304...

Page 44: ...rimer Red 2 9 oz 1 00082464 Lock Nut 7 8 14 1 2 005446 Piston 3 00 OD 1 3 17378C Cyl Body 3in ID 1 4 17381B Ram 2 5 w c 1 5 11194B Guide 3 25 OD 2 5 ID 1 6 00080342 Oring N 2 875 x 3 25 1 7 00083241 B...

Page 45: ...PARTS 42 GVF Standard Topper Hedger Manual 2 INCH BORE CYLINDERS...

Page 46: ...0305 Oring N 0 75 x 0 875 1 9 0A009900 Wall 2 0 ID x 125 WX VAR 1 10 31720A U Cup Lip 1 125 x 1 375 x 0 187 1 11 12677A Plug Oring Boss 9 16 18 1 13 00083161 Wiper Ring 1 125 AN Series 1 14 18079B Gui...

Page 47: ...PARTS 44 GVF Standard Topper Hedger Manual 3 INCH BORE CYLINDERS...

Page 48: ...Piston Seal 1 7 12580A Piston 3 00 Bore 1 8 00080310 Oring N 0 875 x 1 000 1 9 0A009902 Wall 3 0 ID x 0 187 W x VAR 1 10 ES0030 1215 Ucup Lip 1 25 x 1 5 x 25 1 11 00082808 Plug Oring Boss 3 4 16 1 12...

Page 49: ...PARTS 46 GVF Standard Topper Hedger Manual MAIN CONTROL VALVE...

Page 50: ...612002020 1 14 Level SD6 P SAE Section 5EL1067001 1 15 8ES3 Control Kit 5V08027 1 16 2ES Spool 3CU2225015 1 17 GH11977 Deutsch 12 Vdc Coil 4SOL412112 2 18 P3T Plug XTAP524280 2 19 BP3 Lock Valve 6020...

Page 51: ...OR227360 Valve Body 3FLA336075 Flange 3MOL107230 Spring 3OTT311160 Pin 3PIS216450 Piston 3TAP319180 Plug 3TAP324260 Plug 4ANE813212 13 16x1 2 Parbak 4GUA111324 OR 2 4x11 3 4GUA112418 OR 12 42x1 78 4GU...

Page 52: ...hedger 1 1 GH 11978 Switch Head Motor V61D1D 1 GH 11984 Machine Screw 6 32 X SS Slotted 8 GH 11979 Label Hedger Control Boxes 1 GH 11980 Harness Hedger for control box 1 GH 11981 Encloser Formed hedg...

Page 53: ...ard Topper Hedger Manual HEDGER ACCESSORY KIT PART NUMBER GH 11937 KIT INCLUDES Quantity Part Number Item Description 3 GH 11348 Knife 6 N 4297 3 8 24 x 5 8 FHCS Torx 1 GH 11855 Torx Drive 1 SP 7008 A...

Page 54: ...ies Engines and Hydraulic components are warranted by the original equipment manufacturer GVF controls the installation of these products but not the manufacture therefore GVF warranty applies to the...

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