GILES FSH-3.5 Operation & Service Manual Download Page 1

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Giles Enterprises, Inc.

ISO 9001 Registered Company • Committed to Quality
2750 Gunter Park Drive West • Montgomery, AL 36109 USA
Phone: 334.272.1457 • Fax: 334.239.4117 • Website: www.gfsequipment.com

Service Hotline (Toll Free): 800.554.4537 (USA & Canada Only)

Form No. 65497 (Release date: 04/09) (Revision Date: 08/10, Rev. B)

FSH-3.5 & FSH-4

Operations & Service Manual

Model: FSH-3.5 & FSH-4

Summary of Contents for FSH-3.5

Page 1: ...er Park Drive West Montgomery AL 36109 USA Phone 334 272 1457 Fax 334 239 4117 Website www gfsequipment com Service Hotline Toll Free 800 554 4537 USA Canada Only Form No 65497 Release date 04 09 Revision Date 08 10 Rev B FSH 3 5 FSH 4 Operations Service Manual Model FSH 3 5 FSH 4 ...

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Page 3: ...ed Giles Enterprises Inc will send factory authorized serv ice representatives to repair recondition replace or inspect units of its manufacture with such labor being rendered without cost to owner for ninety 90 days from the date of installation Otherwise service including labor and transportation charges or other expenses in connection with the removal or installation of any part or parts suppli...

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Page 5: ...9 2 04 1 Fryer limitations 9 2 04 2 Fryer clearances 9 2 04 3 Oven limitations 10 2 04 4 Oven clearances 10 2 04 5 Griddle limitations 11 2 04 6 Griddle clearances 11 2 04 7 Range limitations 12 2 04 8 Range clearances 12 2 05 Hood Electrical Requirements 13 2 05 1 Electrical Connections 13 2 05 2 Routing Power Wires 14 2 05 3 Hood and Appliance Interlock Diagram 15 2 06 Fire Suppression System In...

Page 6: ...3 7 6 Doors and Front Panel Free Standing 55 4 Operation Filter Maintenance 27 4 01 Hood Operation 27 4 02 Filters and Filter Maintenance 27 4 02 01 Ventless Hood Filter Table 27 4 02 02 Baffle Filter Removal 28 4 02 03 Baffle Filter Installation 29 4 02 04 Baffle Filter Missing 29 4 02 05 Baffle Filter Cleaning 30 4 02 06 Pre Filter Removal 30 4 02 07 Pre Filter Installation 31 4 02 08 Pre Filter...

Page 7: ...with signal words DANGER WARNING or CAUTION to alert you of potential per sonal injury hazards immediately preceding precautionary measures that pertain to subsequent step s Obey all safety messages that follow this symbol to avoid possible injury or death Failure to adhere to safety precautions identified by the safety alert symbol may also void the warranty Indicates an imminently hazardous situ...

Page 8: ...y Failure to comply with these DANGER notices will result in death or serious injury equipment property damage and void the warranty DANGER DO NOT use or store flammable liquids or materials that produce flammable vapors in the vicinity of this or any other appliance Consult a qualified electrician to ensure all electrical specifications have been met and the unit is prop erly grounded Before inst...

Page 9: ...with the hood Failure to comply with these CAUTION notices may result in minor or moderate injury equip ment property damage and void the warranty CAUTION The electronic components of the Control Panel are impact sensitive Exercise care around the Control Panel to maintain proper operation Do not attempt to dry the EAC after cleaning by installing it and running the hood to force air dry or by run...

Page 10: ...or local heath regulations regarding the cleaning and sanitation of equipment For cleaning areas with excessive particulate build up a mild bio degradable non toxic degreaser such as Clear Magic or Simple Green may be used Always ensure the unit is electrically grounded and installed in accordance with local codes or in the absence of local codes in accordance with the National Electrical Code ANS...

Page 11: ...s being supplied to the interlocked appliance s under the hood Filter Missing light indicates that one or more Baffle filter Pre filter and or Charcoal filter is missing or installed improperly Filter Clogged light indicates that the Baffle filters Pre filters and or Charcoal filters are possibly clogged and require attention to ensure proper hood performance Filters Baffle Filters capture large g...

Page 12: ...4 Introduction 1 4 Specifications 1 4 1 Overall Dimensions for FSH 3 5 4 Ceiling Mount Option DIM FSH 3 5 FSH 4 A 42 11 16 1084 4 48 11 16 1236 7 B 37 11 16 958 0 C to C 43 11 16 1109 7 C to C C 42 5 8 1081 9 48 5 8 1235 1 ...

Page 13: ...ons for FSH 3 5 4 Free Standing Option DIM FSH 3 5 FSH 4 A 42 11 16 1084 4 48 11 16 1236 7 B 39 1 16 991 7 45 1 16 1144 6 C 44 3 8 1126 6 50 3 8 1279 5 with 72 Stand Mt with 78 Stand Mt D 72 1828 8 78 1981 2 E 115 5 8 2936 9 121 5 8 3089 3 INCHES MILLIMETERS ...

Page 14: ...y Listings 1 4 4 Hood Weights Hood Crated Weight Uncrated Weight FSH 3 5 Ceiling Mt 664 lbs 302 kg 464 lbs 211 kg FSH 3 5 Stand Mt 733 lbs 333 kg 553 lbs 251 kg FSH 4 Ceiling Mt 724 lbs 328 kg 524 lbs 243 kg FSH 4 Stand Mt 793 lbs 368 kg 613 lbs 284 kg ...

Page 15: ...any signs of damage immediately inspect the equipment and other packed components and notify the freight company of any and all damages Use suitable equipment to lift the hood and carefully move it away from the pallet see Section 1 4 4 for hood weights Take precautions not to damage to the hood s bottom skirting If possible it is advisable to rig and lift the hood from the topside utilizing the h...

Page 16: ...HIS EQUIPMENT CAUTION 2 03 1 Hood Mounting Detail Ceiling Mount 1 2 All Thread 1 2 Hex Nut 1 2 Lock Washer 1 2 Flat Washer 1 2 Hex Nut 1 2 Lock Washer 1 2 Flat Washer 1 Ensure the hood is level left to right and front to back 2 Ensure all mounting fasteners are tight and secure NOTE A HVAC specialist may be required for some installations to confirm proper air exchange and the heat load capabiliti...

Page 17: ...kirts to hood with enclosed fastners do not tighten completely 3 Apply a bead of the Hi Temp Silicone to the top flange of the Rear Skirt 4 Attach Rear Skirt to hood with enclosed fastners do not tighten completely 5 Fasten Left and Right Skirts to Rear Skirt 6 Completely tighten all fastners and wipe any excess silicone from the assembled Skirt NOTE Peel all protective film from parts before asse...

Page 18: ...8 Model FSH 3 5 FSH 4 Installation 2 03 3 Hood Mounting Detail Free Standing STEP 1 STEP 2 ...

Page 19: ...x Shortening Capacity Max Cooking Surface per Fryer Max Cooking Surface Total all Fryers FSH 3 5 4 400 20 1 40 Total 20 Gal 576 Sq In 576 Sq In Inches Millimeters 2 04 2 Fryer Clearances side to side overhang requirement does not apply with Free standing Mount model 2 04 Cooking Appliance Limitations and Clearances ...

Page 20: ...10 2 04 3 Oven Limitations Electric Appliances Only Hood Max Temp Max kW Input Total all Ovens FSH 3 5 4 500 55 2 04 4 Oven Clearances Inches Millimeters Model FSH 3 5 FSH 4 Installation ...

Page 21: ...s Electric Appliances Only Hood Max Temp Max kW Input Max Cooking Surface FSH 3 5 4 400 25 42 X 42 2 04 6 Griddle Clearances side to side overhang requirement does not apply with Free standing Mount model Inches Millimeters Model FSH 3 5 FSH 4 ...

Page 22: ...tric Appliances Only Hood Max Temp Max kW Input Max Burners FSH 3 5 4 400 25 8 2 04 8 Range Clearances side to side overhang requirement does not apply with Free standing Mount model Inches Millimeters Model FSH 3 5 FSH 4 Installation ...

Page 23: ...d hold the Push to Start button for 5 secs after power is on 2 05 Hood Electrical Requirements Hood Electrical Requirements Unit Voltage Hz Phase Amps Breaker FSH 3 5 4 208 or 240 60 1 15 20 Consult a qualified electrician to ensure all electrical specifications have been met and that the unit is properly grounded Improper installation adjustment alteration service or maintenance could result in d...

Page 24: ...14 Model FSH 3 5 FSH 4 Installation 2 05 2 Routing Power Wires 2 05 3 Hood and Appliance Interlock Diagram ...

Page 25: ...ation Manual with the hood system acting as the customer supplied switch 1 Use Ansul No 56922 1W Appliance Nozzles No 56927 Plenum Nozzles and Ansul No 56811 Fusible Link 165ºF 74ºC 2 Appliance nozzles shall be positioned 11 279 4mm below the lowermost front edge of the hood 3 The use of both appliance nozzles is required at all times 4 A manual pull station for the Fire System is to be installed ...

Page 26: ...sul P N 56811 165 F Degree Ansul P N 56811 165 F Degree Ansul P N 56811 2 06 3 Appliance Nozzles Appliance Nozzle 2 minimum Sized and positioned by Local Authorized Fire Suppression Agency Pipe nozzles supplied by Customer Center Nozzles over cooking surface s 285 F Degree Factory installed ...

Page 27: ...ection of the fire suppression system is to be performed semi annually Such maintenance shall consist of the following 1 Confirm that the hazard has not changed 2 Verify that system pressure is nominal 3 Inspect the soundness of the discharge spray nozzles and fusible links 4 Ensure the system is properly located with respect to the appliance 5 Verify the date the unit was manufactured 6 Check to ...

Page 28: ...18 Model FSH 3 5 FSH 4 Installation NOTES ...

Page 29: ...view of the components functions and accessories of the FSH 3 5 FSH 4 Series hood Please review this section carefully before proceeding any further Control Panel Figure 3 1 Hood Exhaust Duct Hood Skirt Left Filter Chamber Figure 3 2 Right Filter Chamber Figure 3 2 3 Overview ...

Page 30: ...Model FSH 3 5 FSH 4 Overview 20 3 01 Control Panel 7 6 5 4 2 1 ILS Only 6 5 4 3 8 10 9 ...

Page 31: ...ificantly decrease the life of the charcoal filter and possibly damage the EAC power supply Clean the EAC daily for best performance 6 ON LED Indicator Right Left EAC s The ON Indicator Light will turn on when the Electronic Air Cleaner EAC power supply is on 7 Charcoal or Baffle Filter Clogged Light The Charcoal or Baffle Filer Clogged Light will turn on when the Grease Baffle Filter Pre filter o...

Page 32: ...22 Model FSH 3 5 FSH 4 Overview 3 02 Filter Chamber and Exhaust 1 5 4 7 6 3 3 4 5 8 2 Not shown Not shown Not shown 1 ...

Page 33: ...lectrostatic devices that remove grease vapor and smoke generated by the appliance during cooking To pre vent contact with electrical parts and avoid electrical shock DO NOT remove the EAC Filter while the hood is operating The EAC should be cleaned daily 5 2 Charcoal Filter Charcoal Filter helps to eliminate cooking odors These Filters should be replaced monthly To prevent contact with electri ca...

Page 34: ...ion Part Number Function 2 Baffle Filter P N 40943 Removes large particle contaminant from the air 2 Pre Filter P N 91707 Removes additional grease laden vapors from the air EAC Filter P N 20521 LEFT P N 20520 RIGHT Removes smoke and small particle contaminant from the air ...

Page 35: ...FSH 3 5 FSH 4 Overview 3 03 Accessories Included Part Description Part Number Function 2 Charcoal Filter P N 31964 Helps remove odors from the air EAC Soak Tank P N 39327 Used for soaking and cleaning EAC filter ...

Page 36: ...26 Model FSH 3 5 FSH 4 Overview Notes ...

Page 37: ...intenance 4 Operation Filter Maintenance 4 01 Hood Operation 4 02 Filters and Filter Maintenance 4 02 01 Ventless Hood FilterTable 1 3 Filter When to clean or replace How to remove How to clean How to install Baffle Filter Clean daily Section 4 02 02 Section 4 02 05 Section 4 02 03 Pre Filter Replace weekly Section 4 02 06 Never clean Replace Only Section 4 02 09 Section 4 02 07 EAC Filter Clean d...

Page 38: ...28 Model FSH 3 5 FSH 4 Operation Filter Maintenance 4 02 02 Baffle Filter Removal 1 Place in OFF position 2 3 4 ...

Page 39: ...tion Filter w Baffles in a vertical position Front View If either Baffle Filter is missing or not positioned correctly the Filter Missing Light will illuminate and power to cooking appliance is interrupted until the condition is corrected Appliance Powered light will turn OFF See Section 4 2 03 Baffle Filter Installation 1 1 4 02 04 Baffle Filter Missing ...

Page 40: ...fle Filters should be cleaned daily Place them in sink and clean with a mild bio degradable degreaser Dry filters thoroughly and reinstall in the unit 4 02 06 Pre Filter Removal Pre Filter Door open Front View 1 Place in OFF position 4 02 05 Baffle Filter Cleaning ...

Page 41: ... Side Paper Side If either Pre Filter is missing or not properly positioned the Filter Missing Light will illuminate and power to cooking appliance is interrupted until the condition is corrected Appliance Powered light will turn OFF Section 4 02 07 Pre Filter Installation 1 1 4 02 08 Pre Filter Filter Missing NOTE When filters are changed always record the installation date in the space provided ...

Page 42: ...r Removal EAC Filter Folding Handle Left EAC Filter Right EAC Filter Door open 1 Place in OFF position 4 02 09 Pre Filter Replacement NEVER attempt to clean and re use the Pre Filter This could damage the unit WARNING Replace Pre Filters weekly Replacement Part No 91707 ...

Page 43: ...es must make contact Left EAC Air Flow Arrow EAC Filter Folding Handle If either EAC Filter is missing or not properly positioned all 3 EAC LED s will illuminate and after approx 2 minutes an intermittent tone alarm will sound Appliance Powered light will turn OFF and power to interlocked under hood cooking appliance s is interrupted until the condition is corrected 1 1 ...

Page 44: ...red light will turn OFF 1 3 2 1 3 2 The EAC Filter should be cleaned daily 1 Add 1 2 gal of a mild degreaser such as Simple Green or Clean Magic to the Soak Tank add water to fill line X s and mix 2 Holding the cell by the contact plate carefully lower the EAC into the mixed degreasing solution 3 Allow the EAC to soak for 20 to 30 minutes Grasping it by the contact plate lift and agitate vigorousl...

Page 45: ...35 Model FSH 3 5 FSH 4 Operation Filter Maintenance 4 02 14 Charcoal Filter Removal Charcoal Filter Door open Front View 1 Place in OFF position ...

Page 46: ...t is on the Filter Missing Light will illuminate and power to cooking appliance is interrupted until the condition is corrected Appliance Powered light will turn OFF Section 4 2 15 Charcoal Filter Installation 1 1 Door open Switch Roller must be actuated by the Charcoal Filter as shown Close Door Front View Charcoal Filter Blue Side 4 02 16 Charcoal Filter Missing ...

Page 47: ... illuminates and power to the appliance is shutdown Appliance Powered light is OFF If ILS model the hood fan will also shutdown Charcoal or Pre Filter Filter dirty Replace Filter 4 02 15 4 02 17 or 4 02 07 4 02 09 Continuous tone Alarm sounds Clogged Filter lamp illuminates and power to the appliance is shutdown Appliance Powered light is OFF If ILS model the hood fan will also shutdown Baffle Fil...

Page 48: ...38 Model FSH 5 FSH 6 Operation Filter Maintenance Notes ...

Page 49: ...ce power switch in the OFF position remove the left side EAC Filter and close door turn power ON Wait 2 minutes intermittent alarm should sound and Appliance Powered light should be OFF Turn power switch OFF and reinstall EAC Filter Follow the same procedure to check right side EAC Filter 4 Charcoal Filter Check Place power switch in the OFF position remove the left side Charcoal Filter and close ...

Page 50: ... 3 Semi Annual Fire Suppression System Service Consult the Giles Enterprises Design Installation Recharge and Maintenance Manual for complete servicing guidelines Servicing and inspection of the fire suppression system must be performed by certified qualified fire protection equipment specialists As a minimum field inspection of the Fire Suppression System must be conducted semi annually Such main...

Page 51: ... 5 1 2 3 4 5 1 2 3 4 5 6 7 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 7 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 7 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 7 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 7 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 7 Check Initial Date 1 Baffle Filter Check Se...

Page 52: ...42 Model FSH 3 5 FSH 4 Hood Cleaning and Maintenance Notes ...

Page 53: ... ILS Only HOLD TO START button not held for 5 seconds a Hold down HOLD TO START b Faulty power switch b Replace power switch c Improper supply voltage c Connect to proper voltage source d Filter Access Door not closed d Close access door e Not properly connected to power source e Connect to proper power source f Blown fuse or tripped circuit breaker f Check fuse or breaker Filter Missing Light ill...

Page 54: ...e a Charcoal Filter clogged a Replace Charcoal Filter b Baffle Filter clogged b Clean Baffle Filter c Clogged filter switch out of adjustment c Adjust clogged switch only initial start up switch bad d Kinked vacuum line d Remove vacuum line kinks e Fan running slow e Check voltage Appliance will not heat Hood power ON CHECK and or WASH LED s ON APPLIANCE POWERED light OFF Alarm emitting an intermi...

Page 55: ...m is to provide you with the highest quality service and assistance You can help us accomplish this by obtaining the following information and having it readily available when calling The information is recorded on a Serial Plate or Label attached to the unit Record information here for quick reference in the future Model Name ______________________________________ Serial Number __________________...

Page 56: ...46 Model FSH 3 5 FSH 4 Parts List 7 2 Component Drawer FSH 3 5 FSH 4 ILS Only 5 10 7 3 2 1 9 11 8 6 4 12 13 14 ...

Page 57: ...R LIGHT AMBER 4 20402 2 INDICATOR LIGHT RED 250V 5 20398 1 INDICATOR LIGHT GREEN 6 24209 2 LED EAC STATUS INDICATOR 7 20390 1 VACUUM SWITCH ADJUSTABLE 8 21190 1 ROCKER SWITCH ON OFF 250V 20A DPST 9 23782 1 SONALERT 250V CONTINUOUS TONE 10 22950 1 SONALERT 250V INTERMITTENT TONE 11 21052 1 ROCKER SWITCH ON OFF ON 250V 20A DPDT 12 23173 1 SWITCH MOMENTARY PUSH BUTTON ILS PUSH TO START 13 20318 1 REL...

Page 58: ...48 Model FSH 3 5 FSH 4 Parts List 7 3 Front View Doors and Panel removed Not shown 9 7 1 5 4 5 1 7 8 8 2 2 3 6 6 ...

Page 59: ...RIPTION 1 91707 2 PRE FILTER ASSY 12 X 20 X 2 2 91545 2 DRIP CUP EAC FILTER 3 20521 1 FILTER EAC 12 X 20 LEFT SIDE ONLY 4 20520 1 FILTER EAC 12 X 20 RIGHT SIDE ONLY 5 31964 2 CHARCOAL FILTER ASSY 6 21157 2 DOOR SWITCH FILTER ACCESS 7 23200 4 SWITCH SNAP ACTION ROLLER 8 21125 2 CONTACT BOARD EAC FILTER 9 33589 2 BLOWER ASSEMBLY ...

Page 60: ...50 Model FSH 3 5 FSH 4 Parts List 7 4 Baffle Filters and Switches 2 1 Not shown 3 4 5 ...

Page 61: ... List 7 4 Parts List for Baffle Filters and Switches ITEM PART NO QTY DESCRIPTION 1 40943 2 BAFFLE FILTER S S 16 X 20 2 32776 1 DRIP CUP 3 32102 2 BAFFLE FILTER SWITCH ASSY 4 40625 1 LIGHT FIXTURE 5 20395 1 FLUORESCENT BULB COATED ...

Page 62: ...52 Model FSH 3 5 FSH 4 Parts List 7 5 Doors and Front Panel Ceiling Mount Not shown 3 4 2 6 1 1 5 8 9 10 ...

Page 63: ...NO QTY DESCRIPTION 1 42827 2 DOOR LATCH 2 91476 1 ACCESS DOOR ASSY LEFT 3 40929 1 FIRE DAMPER 4 91553 1 FAN COVER 5 91699 1 GUARD FIRE DAMPER 6 91475 1 ACCESS DOOR ASSY RIGHT 8 91709 1 SIDE SKIRT PANEL LEFT 9 91710 1 SIDE SKIRT PANEL RIGHT 10 91705 1 BACK SLASH PANEL FSH 3 5 10 92101 1 BACK SPLASH PANEL FSH 4 ...

Page 64: ...54 Model FSH 3 5 FSH 4 Parts List 7 6 Doors and Front Panel Free Standing Not shown Consist of 2 pieces on FSH 4 1 6 9 10 8 2 1 3 4 5 11 ...

Page 65: ...78 HOOD STAND SIDE LEFT 8 91583 1 72 HOOD STAND SIDE LEFT 9 91577 1 78 HOOD STAND SIDE RIGHT 9 91586 1 72 HOOD STAND SIDE RIGHT 10 91579 1 78 HOOD STAND BACK PANEL FSH 3 5 10 91588 1 72 HOOD STAND BACK PANEL FSH 3 5 10 2 pcs 92098 92125 1 1 78 HOOD STAND TOP BACK PANEL FSH 4 78 HOOD STAND BOTTOM BACK PANEL FSH 4 10 2 pcs 92100 92127 1 1 72 HOOD STAND TOP BACK PANEL FSH 4 72 HOOD STAND BOTTOM BACK ...

Page 66: ...56 Model FSH 3 5 FSH 4 Parts List Notes ...

Page 67: ...Model FSH 3 5 FSH 4 ...

Page 68: ...s Inc 2750 Gunter Park Drive West Montgomery Al 36109 USA Phone 334 272 1457 Service Hotline 800 554 4537 USA Canada Only FAX 334 239 4117 www gfsequipment com Form No 65497 Release date 04 09 Revision Date 08 10 Rev B ...

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