GILBARCO VEEDER-ROOT FlexPay IV CRIND Installation Instructions Manual Download Page 52

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MDE-5222F

SECTION 5 - REFERENCE INFORMATION

GSoM

Gilbarco System on Module

HIP

Hub Interface PCB

JSA

Job Safety Analysis

LAN

Local Area Network

LED

Light Emitting Diode

LON

Local Operating Network

MOC

Major Oil Company

NGP

Next Generation Payment

OSHA

Occupational Safety and Health Administration

PCA

Printed Circuit Assembly

PCB

Printed Circuit Board

PCI

Payment Card Industry

PCI-PED

Payment Card Industry PIN Entry Device

PCN

Pump Control Node

PIP

Peripheral Interface PCB

POS

Point of Sale

RFID

Radio Frequency Identifier Device

SSoM

Secure System on Module

TRIND

Transmitter/Receiver in Dispenser

Underwriters Laboratories

UPM

Universal Payment Module

USB

Universal Serial Bus

VDC

Voltage Direct Current

Term

Description

Summary of Contents for FlexPay IV CRIND

Page 1: ...MDE 5222F December 2018 FlexPay IV CRIND Retrofit Kit Installation Instructions for Encore 300 500...

Page 2: ...This page is intentionally left blank...

Page 3: ...re 500 Only 13 CCN or HIP Assembly 13 AFP HIP 2 DCM2 DCM2 1 15 SECTION 4 INSTALLATION PAGES 17 46 FlexPay IV CRIND Retrofit Kit 17 CIM 17 AFP M13836AXXX DCM2 M14961AXXX Assembly 18 DCM2 Board M14576A0...

Page 4: ...reviations and Acronyms 47 SECTION 6 APPENDICES PAGES 49 62 Appendix A Peripheral Options 49 Cabinet Heater 49 M09751A002 Intercom Option 50 UPM Heater 52 Call Button 52 Appendix B Block Diagrams 53 A...

Page 5: ...6A001 2 DCM2 1 DCM2 2 DCM2 board is a superset of the AFP It contains the dispenser side of the high speed solution and has the ability to mount the Secure System on Module SSoM SSoM is a board that p...

Page 6: ...on FlexPay IV CRIND Retrofit Kit will include the following parts CIM door with Universal Payment Module UPM assembly keypad UX300 301 card reader display Peripheral Interface PCB 3 PIP3 T rail assemb...

Page 7: ...300 M14330A001 Imager 2D M16110B001 Previous part number M14055B001 Contactless Card Reader UX400 M14331A001 Cable Wire and Speaker Next Generation Payment NGP M09259A002 Printed Circuit Assembly PCA...

Page 8: ...MDE 5222F 4 SECTION 1 INTRODUCTION 1 This page is intentionally left blank...

Page 9: ...Electrical Code NEC Occupational Safety and Health Administration OSHA regulations and federal state and local codes All these regulations must be followed Failure to install inspect maintain or serv...

Page 10: ...place any equipment in the mouth In an Emergency Inform Emergency Personnel Compile the following information and inform emergency personnel Location of accident for example address front back of buil...

Page 11: ...beginning the installation 3 Inform the manager 4 Barricade the unit to be worked on 5 Verify that the USB printer firmware is version 3 00 or later by removing and refeeding paper to the printer whi...

Page 12: ...IND card cage from the unit 2 Remove the barcode scanner if applicable 2 For units with call button option remove the call button assembly by removing the two screws and disconnecting the cables 3 Rem...

Page 13: ...ct and remove the CN2 connector from the old card reader 5 Disconnect and remove the customer keypad connector from the keypad 6 If the call button is installed remove J902C from the call button board...

Page 14: ...bles from the unit Keep all pump related cabling in the unit Pump hardware including cabling will remain the same Pump hardware is not part of the FlexPay IV CRIND Kit 2 Loosen and remove the two scre...

Page 15: ...ving Old Gaskets Old Gasket UL Bucket Remove the existing UL bucket by loosening and removing the four 1 4 inch screws that secure it to the unit door There are two screws on each side top and bottom...

Page 16: ...ove the three 7 mm nuts that secure the bracket holding the CRIND regulator board and monochrome CPU see Figure 5 3 Remove the CRIND regulator board assembly and monochrome CPU assembly from the T rai...

Page 17: ...re 6 CCN Assembly CCN Assembly 2 Remove the old assembly by removing the three 7 mm nuts located at the bottom of the mounting bracket see Figure 6 3 If the old assembly was a CCN remove the short Loc...

Page 18: ...PCB HIP assembly if existing in the unit proceed as follows 1 Disconnect all the cables from the HIP 2 Remove the three 7 mm nuts underneath the HIP assembly Note Retain the nuts for reuse Figure 7 R...

Page 19: ...VING COMPONENTS 3 MDE 5222F AFP HIP 2 DCM2 DCM2 1 To remove the HIP 2 AFP DCM2 DCM2 1 bracket 1 Disconnect all the cables connecting the AFP HIP 2 or DCM2 DCM2 1 as shown in Figure 8 Figure 8 Disconne...

Page 20: ...ENTS 3 2 Remove the HIP 2 AFP DCM2 DCM2 1 bracket located on the T rail by removing the three 7 mm nuts as shown in Figure 9 Figure 9 Removing 7 mm Nuts 7 mm Nuts 3X 3 Remove the GSoMs from the existi...

Page 21: ...ously refer to step 1 through 6 on page 10 Tighten the screws to secure the new CIM door 3 Remount the components from the old door to the new door for example door node main display and so on Note Re...

Page 22: ...ith Two GSoMs Note The AFP assembly optionally contains an auxiliary power supply to provide 24 V to the FlexPay IV CRIND system It also may contain a fuse board GSoM Side B Applause Media System Only...

Page 23: ...pply will need to be connected to the AC Distribution Cable M04406A001 Figure 3 M04406A001 AC Power Distribution Cable Cable routing is critical It is very important to route and dress the cables prop...

Page 24: ...the SSoM for Insite360 Encore Figure 4 DCM2 Board M14576A001 GSoM A GSoM B P302A to Side B Door Pump and CRIND Two wire Field Connections see Note 2 P302A to Side A Door 24 V In 24 V Out J3 J4 Out Ge...

Page 25: ...Box D Box CRIND and Pump Generic only 5 pin MTA 100 P315 Insite360 Encore connection to PCN 2 pin MTA 100 P303 Two wire connection to PCN 8 pin MTA 100 P302A RS 232 pump and CRIND to PIP3 A 8 pin MTA...

Page 26: ...Encore 300 and The Advantage Series Minimum M7 CRIND software is version 42 06 XX 3 Transfer the GSoMs removed in step 3 on page 16 onto the new DCM2 1 assembly Note The new standoff of the post and...

Page 27: ...GSoM Board GSoM A GSoM B Power Supply 6 If the dispenser is using FlexPay Connect the DCM module may need to be removed and mounted on the back of the new DCM2 1 bracket 7 If the site is using BRCM2 1...

Page 28: ...recently removed HIP or AFP board Note DCM2 1 CCP Client is not interchangeable with the BRCM2 1 CCP Master Figure 8 Installing DCM2 1 Assembly 11 Depending on your configuration a If the site is usi...

Page 29: ...gged in connector P1111 of the PCN board M15242A001 Cables to the M7 UPM M15242A001 Cables to the M7 Universal Payment Module UPM M02993A005 Two wire Cables Power Cable Note P304 is dedicated for exte...

Page 30: ...y as the AFP along with a high speed data connection for the Applause Media System GSoMs Insite360 Encore and future EMV applications DCM2 2 has the dedicated high speed P333 connection from the backr...

Page 31: ...igh Speed HomePlug Jumper P302A Serial Connection to Side A Door P301 Power Cable Jumper Configured for Generic and MOC mode Selection P306B Power Cable P304A Backroom Ethernet Connection Backroom Con...

Page 32: ...nnectivity P304 ETH Link Act Orange ON When we use CAT5 configuration OFF When we use HomePlug DCM2 2 Jumpers The following table lists the status and functions of jumpers Connector ON OFF Function J3...

Page 33: ...rough door hinge to UPM GSoM mounted to AFP or DCM2 Side A GSoM is mounted to the left side B is to the right UPM on Door PIP3 mounted behind display on door If no intercom board connects to speaker W...

Page 34: ...ing hole of the Z bracket is on the top This will raise the UL bucket from its original position 3 Use the original UL bucket screws to secure the individual brackets to the doors Then use the four Q1...

Page 35: ...mentary power supply is included Upgrading to 10 4 inch and Encore 500 is powered by Phoenix supply Cable AC Power Distribution Cable M04406A001 is provided in the kit to provide an AC harness Route t...

Page 36: ...y connect the 3 pin connector on M07973A004 Cable from the AFP DCM2 assembly to J305 on the pump power supply cable Figure 15 24 V Power Pick off for FlexPay IV Electronics Connects to P401 on AFP Thi...

Page 37: ...the 24 V printer power connector cable to the fuse board on the AFP DCM2 assembly see Figure 16 Encore 500 with Phoenix or ICE supply The printers remain connected to the main power supply Note The M...

Page 38: ...P302B to Side B PIP3 Note For DCM2 the pump two wire red yellow cable is for Applause Media System Field Wiring and Jumper Configuration Chart If you are using the dedicated high speed connection refe...

Page 39: ...rd Wiring Block Diagram Generic POS DCM2 PCN M00491A001 P303 P1109 CRIND Two wire M02993A005 P300 1 P300 3 P300 4 P300 5 Pump M02993A005 Two wire Blue Yellow Red Yellow Figure 19 DCM2 Board Wiring Blo...

Page 40: ...12852A002 to connect P303 to the pump two wire input Figure 20 Connecting CRIND Two wire Cable from Pump Logic Board to AFP DCM2 Board P300 To CRIND and pump two wire For Applause Media System pump tw...

Page 41: ...ic and MOC Type If you are not using the dedicated high speed connection refer to the following figures Figure 21 Generic Type Configuration Figure 22 MOC Passport Type Configuration Two Wire Note Do...

Page 42: ...rt P333 on DCM2 2 to the dedicated high speed connection from the backroom as shown in Figure 23 Figure 23 Generic Type Configuration The following table lists wiring details for Generic mode Cable Pa...

Page 43: ...on Note There are no cables connected to P300 The following table lists wiring details for MOC mode Cable Part Connector Color Description M02993A006 P333 1 Yellow High Speed M02993A006 P333 2 Yellow...

Page 44: ...2 Disconnect the speaker from P504 on the PIP3 3 Connect M14762A001 Cable to P506A on the M14595A001 Intercom Board Make the other three connections as shown in Figure 25 on page 41 4 Repeat the conn...

Page 45: ...306B on AFP or DCM2 M14763A001 Jumpers to adjust sensitivity or increase customer talk time Note Repeat same connections for side B Field Wiring for Intercom Audio Field Wiring for Call Button Speaker...

Page 46: ...Figure 26 and connect the other end of the cable as shown in Figure 27 i on page 43 Note Route ground cables separate from other cabling Figure 26 Connecting Printer Ground Cable Printer Grounding Scr...

Page 47: ...lly be connected to the chassis as shown in Figure 27 i However for some CRIND door configurations the cables will not reach the position shown and in that case the ground cables must connect to chass...

Page 48: ...d with cable clamps and cable ties Figure 28 Example of Door Installation Speaker connections are bypassing PIP3 and are routed to the intercom interface board Cables routed over card reader to preven...

Page 49: ...within 30 days 2 Provide the correct model and serial numbers Note Registering the kits ensures that proper warranty is applied EPK NGPM 500 S EPK M7 500S 500S M7 UPGRADE EPK NGPM ADV EPK M7 ADV ADV...

Page 50: ...MDE 5222F 46 SECTION 4 INSTALLATION 4 This page is intentionally left blank...

Page 51: ...Encore Remote Management Installation Start up and Service Manual MDE 5349 Insite360 Encore Power Supply Retrofit Kit Installation Instructions PT 1936 Encore Series Pumps and Dispensers Illustrated...

Page 52: ...l Safety and Health Administration PCA Printed Circuit Assembly PCB Printed Circuit Board PCI Payment Card Industry PCI PED Payment Card Industry PIN Entry Device PCN Pump Control Node PIP Peripheral...

Page 53: ...Kit M07333K00X Installation Guide for Encore 300 The Advantage Series with FlexPay EMV Canada Only and Encore S Encore 500 Units Note This manual is included in the kits that have a heater Figure 1 In...

Page 54: ...211 on PIP3 Speaker Output Red White Pigtail Wiring J411 P411A To P505 on the intercom interface board on the other side M11870 Side to side Cable M10590A004 Cable Cable Connector To Description M1059...

Page 55: ...P3 and to the speaker on the door Note Use Q13558 04 Cable Clamp for routing Figure 3 Installing Intercom System Q11677 24 Screws 2X Four Cables Intercom Interface PCA M09751A002 Q13558 04 Cable Clamp...

Page 56: ...4595A001 on page 40 UPM Heater For more information refer to MDE 4736 FlexPay EPP Heater Kit M08631K001 and Card Reader Heater Installation Instructions Call Button If the dispenser has a call button...

Page 57: ...e Block Diagram for FlexPay IV CRIND 1 Note This diagram shows an installation with AFP without Applause Media System For DCM2 Applause Media System or intercom details see DCM2 Board M14576A001 on pa...

Page 58: ...oard is open D9 Pump Link Yellow Pump link two wire Blinks RX RX when data is sent from the pump board to the AFP ETH Yellow On Network connected Off Network disconnected Off On No communication Statu...

Page 59: ...55 SECTION 6 APPENDICES MDE 5222F 6 Figure 7 Cable Block Diagram for FlexPay IV DCM2 2...

Page 60: ...Wiring If you are not using the dedicated high speed connection refer to the following diagram see Figure 8 Figure 8 Block Diagram for DCM2 2 Two wire Configuration Non Dedicated Note Do not use the...

Page 61: ...eed connection MOC configuration refer to the following Figure 9 Block Diagram for DCM2 2 Two wire Configuration Dedicated The following table lists wiring details for MOC mode Cable Part Connector Co...

Page 62: ...993A006 from P333 on DCM2 2 to the dedicated high speed connection from the back room as shown in Figure 9 on page 57 The following table lists wiring details for Generic mode Cable Part Connector Col...

Page 63: ...display assembly Figure 10 Cable Connections on Display Assembly In this example the intercom option is present so the speaker connections are bypassing PIP3 and are routed to the intercom interface...

Page 64: ...n the UPM 2 P213 port of PIP3 is connected to the M13119 Cable which connects to the UPM P2 3 P211 port is connected to the Speaker Cable M09259A004 and to the left speaker 4 P212 port is connected to...

Page 65: ...ard 7 Earth Ground Cable M04431A002 is connected to the U channel running across the bottom of the unit cavity These need to be mounted with separate bolts and not together Intercom System Ensure that...

Page 66: ...North Carolina 27420 Phone 336 547 5000 http www gilbarco com Printed in the U S A MDE 5222F FlexPay IV CRIND Retrofit Kit Installation Instructions for Encore 300 500 6 62 SECTION 6 APPENDICES UX300...

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