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MDE-4288 Encore® USB Printer Kit M04489K00X • October 2004

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Important Safety Information

Important Safety Information

This section introduces the hazards and safety precautions associated with installing, 
inspecting, maintaining or servicing this product. Before performing any task on this product, 
read this safety information and the applicable sections in this manual, where additional 
hazards and safety precautions for your task will be found. Fire, explosion, electrical shock or 
pressure release could occur and cause death or serious injury if these safe service procedures 
are not followed. 

Preliminary Precautions

You are working in a potentially dangerous environment of flammable fuels, vapors, and high 
voltage or pressures. Only trained or authorized individuals knowledgeable in the related 
procedures should install, inspect, maintain or service this equipment

.

Emergency Total Electrical Shut-Off

The first and most important information you must know is how to stop all fuel flow to the 
pump and island. Locate the switch or circuit breakers that shut-off all power to all fueling 
equipment, dispensing devices, and submerged turbine pumps (STPs). 

Evacuation and Barricading

Any procedures performed on or near the pump/dispenser (but not requiring accessing the 
pump/dispenser or STPs) requires the following actions:

 

• An evacuation of all unauthorized persons and vehicles 
• Using safety tape or cones as barricades to the effected units

Read the Manual

Read, understand and follow this manual and any other labels or related materials supplied 
with this equipment. If you do not understand a procedure, call a Gilbarco Authorized Service 
Contractor or call the Gilbarco Call Center at 1-800-800-7498. It is imperative to your safety 
and the safety of others to understand the procedures before beginning work.

The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s 
station WILL NOT shut off electrical power to the pump/dispenser. 

This means that even if you activate these stops, fuel may continue to flow 
uncontrolled. 

You must use the TOTAL ELECTRICAL SHUT-OFF in the case of an emergency and 
not only these cashier station “stops.”

WARNING

!

Summary of Contents for Encore M04489K00X

Page 1: ...and local codes and regulations Failure to do so may adversely affect the safe use and operation of the equipment Note This kit must be installed by a Gilbarco Authorized Service Contractor ASC to ensure warranty Related Documents The following documents are related to the installation of the USB Printer Kits M04489K00X Required Tools The following tools are needed to install the Encore USB Printe...

Page 2: ...stler M04405A002 1 Bracket Printer Bezel M03534B001 2 Gasket Printer M00325B002 4 Cable Ground Hengstler M04431A001 2 Kit Speaker Retrofit M04435K001 2 Cable Speaker Wire M00636A001 1 Bracket Speaker Retrofit M04432B001 1 Screw Sel Tp Hex Hd 6 20X Q11677 24 1 Standoff circuit board Q10651 02 4 Cutting Tool M04770B001 1 Description Part Number Quantity Assembly Printer Module M04119A001 2 PCA CRIND...

Page 3: ...op all fuel flow to the pump and island Locate the switch or circuit breakers that shut off all power to all fueling equipment dispensing devices and submerged turbine pumps STPs Evacuation and Barricading Any procedures performed on or near the pump dispenser but not requiring accessing the pump dispenser or STPs requires the following actions An evacuation of all unauthorized persons and vehicle...

Page 4: ...e followed to prevent potential personal safety hazards Obey safety directives that follow this symbol to avoid possible injury or death Signal Words These signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards The precautions that follow must be followed to prevent death injury or damage to the equipment DANGER This signal word is used to aler...

Page 5: ...dures If you are not familiar with this requirement refer to information in the service manual and OSHA documentation Working With Electricity Safely Be sure to use safe and established practices in working with electrical devices Poorly wired devices may cause a fire explosion or electrical shock Be sure grounding connections are properly made Make sure that sealing devices and compounds are in p...

Page 6: ... on both sides of the unit Installing the USB Printers 1 On side 1 of the unit locate the existing Fujitsu printer on the CIM door Figure 1 Figure 1 The existing printer mounted on CIM door 2 Disconnect the power cable Figure 1 from the printer and the LON Bus cable from both the printer and from the M01785A001 Door Node 2 3 Move the M00605 Terminator from the new printer to the plug where LON Bus...

Page 7: ...tool and shave off material from the top of the slot until the blade of the tool fits vertically in the slot and a chamfer is cut on the upper edge of the slot Figure 2 Cutting Chamfer in the Printer Slot 7 Using a sharp instrument such as a knife or a file trim out access material in the corners of the slot as shown in Figure 3 Figure 3 Cleaning Corners in the Printer Slot 8 Clean up all material...

Page 8: ...et Repeat the procedure and stick the gasket on the other side of printer bracket bracket is sandwiched between two gaskets very important for good water seal 11 Using the screws saved in Step 4 mount the printer bracket Figure 5 at the four screw holes where old printer was mounted Connect the ground cable to the upper left screw holding the bracket Do not overtighten screws as they may strip in ...

Page 9: ...nut driver or nut driver with an extension and two of the screws saved in Step 3 start the mounting screws Figure 7 Start both screws before tightening You may need to push down on the top of the printer and push the printer against the mounting bracket tightly to get screws aligned and started into the mounting holes CAUTION When handling the USB printer do not apply pressure to the labelled area...

Page 10: ...penser or M04405A002 for side B of dispenser power cable and the M03695B003 USB cable 15 Route the cables in the cable ties on the back of the CIM door as shown in Figure 8 Note the type of plug on the ends of the cables and make sure the cables are oriented to place the plugs in the proper location Figure 8 Cable Routing on Back of Main Door Printer Mounting Screw Printer Mounting Bracket ...

Page 11: ...ted from a CCN1 to CCN3 these connections can be made after the CCN3 has been installed Figure 9 USB Printer Cable Connection to CRIND Control Node 17 Connect J4 jack of the power cable side A to P3502A of the M02774A001 power supply PCA and J5 jack side B to P3502B cable jack J4 to Plug P4 and side 2 cable jack J5 to plug P5 Figure 10 Connection to Power Supply Side 2 Printer USB Cable Plug Side ...

Page 12: ...e a note of all connections to CRIND Control Node 1 2 Remove all connections to CRIND Control Node 1 and remove the PCA from the standoffs 3 Install the new CRIND Control Node 3 on the standoffs 4 Reconnect all the connections removed from CRIND Control Node 1 in Step 2 to CRIND Control Node 3 following the notes taken when removed Also use the wiring block diagram M04455 shown in Figure 16 to aid...

Page 13: ... insert the four standoffs into the mounting holes The standoffs and card assembly are mounted on the opposite side of the mounting bracket from the CRIND Control Node 2 Figure 12 The M00291A001 Mounting Bracket Showing Mounting Holes Place the M03893A001 M04915A001 Interface Board on the standoffs 4 Locate the M03695B004 cable Mounting holes for standoffs M00291A001 Bracket End B End A ...

Page 14: ... Connect End B of the M03695B004 cable to P3620 on the M03893A001 M04915A001 SMART Connect Interface Board M03893A001 shown in Figure 13 Figure 13 The M03893A001 SMART Connect Interface Board 6 Connect End A of the M03695B004 cable to P3120 on the M01753A001 CRIND Control Node J3301 P3623 P3620 J3433 P3433 ...

Page 15: ... the left of the display looking from back of door mount the M04432B001 speaker bracket and the M00636A001 Speaker and cable assembly Secure in place using the existing screws in the door See Figure 14 for placement of bracket and speaker Figure 14 Placement of Speaker Bracket and Speaker 3 Connect the J2104 connector on the speaker and cable assembly to plug P2104 on the M01785A001 Door Node 2 Fi...

Page 16: ...ore power to the unit A red LED should be blinking two times per second on the USB printer This means the printer is operational but out of paper 2 Load paper in both printers following instructions on the printer 3 Perform a printer test to verify that the printer is operational The red LED should be blinking one time per second indicating paper is loaded and communication is good P2104 ...

Page 17: ...er of the Encore software 1 Connect the laptop to Jack 3111 on CRIND Control Node 2 Follow the procedures provided in MDE 3804 Encore and Eclipse Start Up and Service Manual to update the software at the Encore pump dispenser Completing the Installation 3 Remove from the site any equipment materials that were removed from the pump dispenser unused materials protective material used during assembly...

Page 18: ...Installing the M04489K004 M04489K005 Kit Page 18 MDE 4288 Encore USB Printer Kit M04489K00X October 2004 Figure 16 Encore Block Diagram M04455 Sheet 6 ...

Page 19: ...MDE 4288 Encore USB Printer Kit M04489K00X October 2004 Page 19 Installing the M04489K004 M04489K005 Kit Figure 17 Encore Block Diagram M04455 Sheet 7 ...

Page 20: ...ost Office Box 22087 Greensboro North Carolina 27420 Phone 336 547 5000 http www gilbarco com Printed in the U S A MDE 4288 Encore USB Printer Kit M04489K00X October 2004 CRIND Eclipse Encore and GOLD are registered trademarks of Gilbarco Inc SMART Connect is a trademark of Gilbarco Inc ...

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