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speed of cut toward minimizing dross
buildup on underside of cut. Experiment
with adjusting current and speed to
minimize dross.
For more specific issues regarding quality
of cuts and general operation, go to the
Troubleshooting section of this manual.
MAINTENANCE
1.
Each Use
Each time you use the plasma cutter;
check the Torch, Tip/Nozzle, Electrode,
Swirl Ring and Shield Cup.
Inspect Torch for any wearing, cracks or
exposed wires. Replace or repair before
use.
A worn Torch Tip/Nozzle contributes to
reduced speed, voltage drop and crooked
cuts.
A worn Tip/Nozzle is indicated by an
elongated or oversized orifice.
The face of the electrode should not be
recessed more than 1/8”. Replace if worn
beyond this point.
If the Shield Cup does not go on easily,
check the threads.
2. Weekly
Check for proper fan operation
Blow or vacuum dust and dirt out of the
entire machine and the air filter.
TROUBLESHOOTING
PROBLEM
CAUSE
SOLUTION
Torch will not come on
Power Switch Off
Air supply is compromised
Workpiece Ground Clamp
not attached.
Turn Power Switch to the On Position
Another indication of this is a more green flame
Check air supply.
Attach to workpiece or to steel table with work
piece securely clamped to table.
Sparks are shooting upward
Instead of down through the
Material.
Plasma Torch is not piercing
the material.
Torch may too far away
from stock
Material may not be
grounded properly
Travel speed too fast
Increase current.
Decrease the distance of your torch to stock
Check connections for proper ground.
Reduce speed
Beginning of cut not
completely pierced
Possible connection problem Check all connections
Dross build-up on parts of
cuts
Tool/Material building up
heat
Allow material to cool then continue cut.
