Giant P217-3100, Operating Instructions/ Repair And Service Manual

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ITEM PART NO. DESCRIPTION QTY.
1 08300A Crankcase, Anodized 1
2 08301 Dipstick 1
3 08302A Crankcase Cover, Anodized 1
3 08302-L Crankcase Cover,
Long (Optional) 1
3A 07190-0100 Drain Plug & Gasket 1
4 08005 O-Ring 1
5 08185-0100 Oil Drain Plug with seal 1
5A 08192 Gasket 1
6 07188-0100 Screw, 316 S.S. 4
6A 07223-0100 Spring Washer, 316 S.S. 4
7 08303 Bearing Cover I 2
8 08490 Sight Glass 1
9 08492 O-Ring 1
10 07225-0100 Screw 8
10A 07223-0100 Spring Washer 8
11 01166 Radial Shaft Seal 1
12A 08020 Ball Bearing 1
12B 01020 Ball Bearing 1
13 08465 Crankshaft (P217A-3100) 1
13 08440 Crankshaft (P218A-3100) 1
13 08466 Crankshaft (P219A-3100) 1
13 08467 Crankshaft (P220A-3100) 1
13 12258 Crankshaft (P221A-3100) 1
13 06547 Crankshaft (P227A-3100) 1
13 06694 Crankshaft (P230A-3100) 1
14 06207 Fitting Key 1
15 08333 Connecting Rod 3
16 08469-0100 Plunger Assembly, 3
Except P230-3100
16 06641-0100 Plunger Assembly 3
P230-3100 Only
16A 08468-0100 Plunger Base, 316 S.S. 3
16B 08455 Plunger Pipe 3
ITEM PART NO. DESCRIPTION QTY.
16C 08456-0100 Tension Screw, 316 S.S. 3
16D 07204-0100 Crush Washer, 316 S.S. 3
16E 07203 Support Ring, 3
16F 07023 O-Ring, 3
16G 06823 Plunger Extension, 3
P230-3100 Only
17 08442 Wrist Pin 3
19 08356 Oil Seal 3
20 08444A-0100 Seal Retainer, 316 S.S. 3
21 12260-0001 O-Ring 3
23 06704* Grooved Seal 3
23A 08087 Grooved Seal Ring, Brown 3
23B 06163 Drip Shield 3
24 07904 Pressure Ring 3
25 08445-0100 Weep Return Ring, 316 S.S. 3
26 06582-3000 Valve Casing 1
26A 07946-0100 Valve Assembly,(27-30/31/33)
Except P230-3100 6
27 07849-0100 Valve Seat 6
28 06809 Valve Plate 6
29 07906-0100 Valve Spring,
except P230-3100
6
29 06816 Valve Spring,
P230-3100 Only
6
30 07907 Valve Spring Retainer 6
30A 06824 Spacer Ring,
P230-3100 Only
3
31 7853-0001 O-Ring 6
32 07928-0300 Plug 6
33 07913-0001 O-Ring 6
34 08316-0100 Hex Head Cap Screw 8
37 13338-0300 Plug, 3/8” BSP 1
37A 08486 Copper Washer, 3/8” 1
38 07109-0300 Plug, 1/2” BSP 1
38A 06272 Copper Washer, 1/2” 1
*p/n 08477 might also be used in this position
P200A-3100 SERIES PARTS LIST
P200A-3100 SERIES REPAIR KITS
Valve Assembly Kits
Part # 09714 - Except P230-3100
Item Part # Description Qty.
26A 07946-0100 Valve Assembly 6
33 07913-0001 O-Ring 6
Part # 09139 - P230-3100 Only
Item Part # Description Qty.
27 07849-0100 Valve Seat 6
28 06809 Valve Plate 6
29 06816 Valve Spring 6
30 07907 Valve Retainer 6
31 07853-0001 O-Ring 6
33 07913-0001 O-Ring 6
Plunger Packing Kit
Part# 09602
Item Part # Description Qty.
23 08477* Grooved Seal 3
23A 08087 Grooved Seal Ring 3
23B 06163 Drip Shield 3
24 07904 Pressure Ring 3
*p/n 06704 can also be used in this position
Oil Seal Kit
Part# 09144
Item Part # Description Qty.
19 08356 Oil Seal 3
Position Item# Description Torque Amount
16C 08456-0100 Tension Screw, Plunger 220 in-lbs. (24.9 NM)
32 07928-0100 Valve Plug 33 ft-lbs (44.7 NM)
34 08316-0100 Hex Head Cap Screw, Valve Casing 105 in.-lbs. (11.8 NM)
P200A-3100 SERIES TORQUE SPECIFICATIONS