Giant LP200-SS, Operating Instructions/ Repair And Service Manual

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8) Remove the tension spring (42), support ring (41), v-
sleeves (40), pressure ring (39), from the seal sleeve (35).
Examine seals (36) carefully and replace if worn. Clean all
parts.
9) Remove seal case (37)
from valve casing (43)
and inspect O-rings
(38/38A).
10) Check plunger surface (29B). If plunger pipe is
worn, loosen tension screws (29C) and pull off
plunger pipe to the front. Clean front surface
of plunger (25) thoroughly. Apply a thin coat of
Loctite to the tension screw threads (29C).
Note:
Care must be taken that no glue gets between
the plunger pipe (29B) and the centering
sleeve (29A). Add new copper ring (29D).
11) Place new plunger pipe
(29B) carefully through
the oiled seals and
push seal sleeve (35)
with plunger pipe into
the crankcase guide.
Note: Make sure weep
hole is facing down.
6) Loosen the 8 nuts (49A)
with a 19mm socket and
pull off valve casing (43)
to the front.
LP200-SS Repair Instructions
TO CHECK SEALS
7) Pull seal sleeves (35) out
of guides in crankcase (1).