Ghost Controls TSS1 Installation And Owner'S Manual Download Page 2

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For installation assistance and technical support:

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C O N T A C T U S

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Summary of Contents for TSS1

Page 1: ...utomotive or Deep Cycle Marine Battery before installing or purchase our optional Battery Box Kit ABBT2 for installing your operator Made in China Ghost Controls 2020 WARNING This product can expose you to chemicals including lead which is known to the State of California to cause cancer For more information go to www P65Warnings ca gov ...

Page 2: ...846 6400 Monday through Friday 8 00 5 00 EST For installation assistance and technical support Call 850 898 1411 Monday through Friday 8 00 5 00 EST Product information technical article and installation videos can be found at ghostcontrols com help or Ghostcontrols com Support Installation Video 2 C O N T A C T U S G h o s t C o n t r o l s 2 0 2 0 ...

Page 3: ...27 Setting the Closed Limit page 33 Powering the System AC page 34 Powering the System Solar page 35 Setting the Auto Close Feature page 36 page 38 Control Box Installation page 43 Battery Installation page 44 Connecting Arm to Control Box page 45 Setup System Controller page 46 Gate Bracket Installation page 48 Setting the Open Limit page 54 Powering the System AC page 55 Powering the System Sola...

Page 4: ... gate operator control board Up to 1 000 ft of wire can be used For installations farther than 1 000 ft from an AC power source the Ghost Controls 10 Watt AXDP Solar Panel Kit can be used to charge the battery Up to 30 Watts of solar power can be used CUSTOMIZING YOUR GATE Information on additional accessories shown below can be found on the accessory page 66 or visit www ghostcontrols com Premium...

Page 5: ...y __________________________________________ State _________________________ Zip _______________ Phone Number ___________________________________ Email Address _________________________________ Items Purchased TSS1 TDS2 Where did you buy your gate opener system please include a copy of your receipt Type of gate you are using Chainlink Ornamental Tube Approximate Gate Weight ___________________ pou...

Page 6: ... System Current 1 2 Amps is typical when active Standby is 20 milliamps Operator Arm Maximum Stroke Distance 20 Inches Maximum Gate Length 20 Operator Opening Speed 90 degrees in approximately 15 seconds Maximum Operator Opening Range 110 degrees Linear Actuator Operating Temperature 5 F to 160 F Maximum Gate Length and Weight Max 900 lbs 800 lbs 700 lbs 600 lbs 500 lbs 400 lbs 350 lbs 325 lbs 300...

Page 7: ... public access to it Most applications are installed in a pull to open configuration so that the gate opens into the property and away from any public roads IX The control board for the gate operator system should be protected from unauthorized access inside the control box to prevent tampering or adjustments to its setting once installed The control box is designed so that a padlock can be attach...

Page 8: ...y exit source such as a push button or a wired keypad Note that wireless transmitters and wireless keypads cannot deactivate the alarm Th again at the main power switch in the control box NOTE The alarm may also be used as audio feedback for other modes of operation under normal operation SWING GATE PROTECTION AND ENTRAPMENT ZONES As specified in Gate Operator Safety Standard UL325 30A 1 1 7th Edi...

Page 9: ...int between opener and gate Keep hands feet and pets away from this area when gate is in motion Path of the moving gate All one zone Leading edge of gate and pinch point between gates in a dual gate installation The leading edge of the gate in motion can easily cause injury to people pets or livestock and will damage property including vehicles if it comes into contact with them ...

Page 10: ...ting that adjusts the sensitivity of this feature 6 This GHOST CONTROLS Automatic Gate Operator can be enhanced with additional GHOST CONTROLS accessories such as our remote transmitters keypads and all other accessories sold separately Accessories see page 62 The GHOST CONTROLS technical support team is happy to assist in verifying compatibility of any products not offered by GHOST CONTROLS For a...

Page 11: ...ease the risk of injury or death 13 SEPARATE PEDESTRIAN GATE IS REQUIRED 14 Single or dual gate operation based on the size of your opening gate specifications and operator system capacities A Dual gate operations require trenching across the driveway so that the power cable for the sec ondary gate operator can be buried shown in diagram below B The power cable should always be enclosed in PVC con...

Page 12: ...t drag on the ground at any point during its motion and MUST NOT BE SUPPORTED BY ROLLERS OR WHEELS Guy wires should also not be used to support the gate 3 Extremely heavy gates that exceed 200 lbs in weight per leaf should be mounted with ball bearing hinges that include grease fittings 4 The gate should be mounted to a very stable post or column that is secured in the ground with concrete Securin...

Page 13: ... a weather resistant box that meets code in your area if it will be mounted outside 10 If choosing to use an AC transformer for the battery recharging power source you should consider the distance from an outlet to your battery box A No more than 1000 feet of low voltage wire may be used between the AC transformer and the gate operator system due to electrical losses If your application exceeds 10...

Page 14: ...standing or flowing water which will damage the system This mounting location may cause undesirable twisting or flexing of the gate while in motion OPERATOR REAR MOUNT INSTALLATION CONSIDERATIONS The GHOST CONTROLS Automatic Gate Operator system is designed for installation on rectangular square or round posts for 3 or 4 AX3R AND AX4R ROUND POST ADAPTER ACCESSORIES or columns The rear bracket must...

Page 15: ...ard or MetricWrenches Tape Measure Standard or Metric Socket Set 5 16 Drill Bit 7 32 Drill Bit 7 16 Drill Bit longer than diameter or thickness of post Clamp Metr Phillips Head Screwdriver trippers Cutters trippers Cutters trippers Cutters S trippers Cutters dar trippers Cutters dard M Metric etric T M TOOLS NEEDED ...

Page 16: ...LUDED PARTS IN KIT Front Mounting Hardware Rear Mounting Hardware Control Box Gate Mounting Hardware Gate and Front Mount Hardware Post and Rear Mount Hardware OR AC Transformer in TSS1 Kit 1st Opener Arm Control Box Mounting 3 Button Remote 10W Solar Panel TSS1XP Kit ...

Page 17: ... property STEP 1 Establish and mark the horizontal center lines of the gate and the post for proper alignment of gate brackets NOTE This center point will be used for mounting the post bracket in STEP 4 PULLTOOPENINSTALLATION OPERATOR ARM INSTALLATION NOTE Wheels cannot be used with any Ghost Controls gate opener system For gates weighing over 200 lbs ball bearing hinges are recommended Operator i...

Page 18: ... bottom hole of post bracket as shown below Fasten a M10 washer and M10 locknut on the end of the bolt DO NOT overtighten the nuts because the Push To Open brackets may need to be adjusted later STEP 3 Clamp post bracket to post for alignment After the post bracket is pre assembled and the horizontal centerline has been marked on the post as referred to in STEP 2 and 3 then proceed to CLAMP THE PO...

Page 19: ...ecommend notching the wooden post for proper installation of the post bracket Follow the diagram for proper notching of a round post NOTE AX3R AND AX4R round post adapter accessories sold separately See illustration using the round post adapter below 4 5 Height 4 3 8 Width 4 minimum ...

Page 20: ...clearances are correct place the secondary bolt into the pivot bracket as shown Insert the M10x1 5x75mm bolt and M10 washer through the post bracket hole then first pivot bracket pivot spacer second pivot bracket and exit out bottom hole of post bracket as shown below Fasten a M10 washer and M10 locknut on the end of the bolt Finish by tightening both bolts on post bracket Adjustposition Minimum a...

Page 21: ...e enough and all aligned C Insert 1 M 10 175mm bolt and 1 flat washer through the rear post bracket hole on the post and secure on backside with 1 flat washer and 1 M10 locknut as shown and loosely tighten to secure the rear bracket to the post Repeat this 3 more times for the other bolts Once all 4 bolts are in place with the bracket aligned with the bolts in the center of the slots firmly tighte...

Page 22: ... and through the fencing where you will be securing the control box to B Now use the 4 supplied phillips screws to mount the control box to the fence C Make sure the on off switch on the bottom of control box is in the off position CONNECTING AND INSTALLING THE BATTERY AND BATTERY HARNESS STEP 8 Insert battery harness through strain relief in control box and attach to the control board A Route the...

Page 23: ...OMOTIVE BATTERY OR THE ABBT2 BATTERY BOX KIT WITH TWO BATTERIES SYSTEM WILL NOT OPERATE WITHOUT A BATTERY INSTALLED AND CONNECTED AT ALL TIMES C Connect the battery harness from the control box to the battery Make sure Make sure the Strain Relief ABBT2 BATTERY BOX KIT INCLUDES 2 BATTERIES FOR SOLAR APPLICATIONS 2 BATTERIES IN BOX ALWAYS RECOMMENDED OR ...

Page 24: ...ol board Find the 1st operator screw terminal on control board and insert the red black green and white wires left to right into the matching color coded terminals and tighten each of the screws so that the wires do not come loose and fall out C Make sure wires are not inserted too far into the terminal slots and that the wire insulation is not interfering with contact to the system control board ...

Page 25: ...s Because this control box may be mounted within reach of children or potential vandals we recommend adding a padlock to safely lock this box in the closed position to prevent tampering NOTE BEFORE PROCEEDING MAKE SURE THE ON OFF SWITCH ON BOTTOM OF CONTROL BOX IS IN THE OFF POSITION STEP 10 Check the system DIP switch settings and verify that they are in the correct positions as shown DIP Switch ...

Page 26: ...ard Warning Enabled Factory Default AUTOCLOSE and initial gate movement warning is enabled C DIP 3 MONITORED SAFETY DEVICES Keep Switch To The Left Factory Setting Unless Using Monitored External Safety Devices Than Switch To The Right YOUR SYSTEM WILL NOT WORK IF SAFTEY MODE IS ON AND YOU DO NOT HAVE MONITORED EXTERNAL SAFETY DEVICES CONNECTED DIP Switch OFF Position FACTORY SETTING ON Position 3...

Page 27: ...smitter to fully retract the arm The arm will stop on its own The arm in the fully retracted position will determine the OPEN position of the gate NOTE The arm has an internal limit switch that is fixed and is not adjustable WARNING DO NOT SCREW THE OPERATOR ARM IN OR OUT TO ADJUST YOUR GATE POSITION DOING SO CAUSES THE SYSTEM TO NOT FUNCTION PROPERLY ARM EXTENDED OUT 3 4 INCHES ARM FULLY RETRACTE...

Page 28: ... and front mount hardware Insert 2 M8 65mm Hex Screws and 2 M8 Flat Washers through the Gate Mount Bracket holes and attach to the Tubular Clamp Brackets and finish by inserting 2 M8 Flat Washers and 2 M8 Hex Nuts to back of Clamp Brackets GO TO STEP 14A STEP 13B FOR FLAT PANEL GATES attach front mount bracket to the operator The gate must remain in the desired open position OPEN THE GATE TO THE D...

Page 29: ... hairpin through the front of the operator and gate bracket to secure the bracket onto the front mount of the gate operator WARNING DO NOT SCREW THE OPERATOR ARM IN OR OUT TO ADJUST YOUR GATE POSITION DOING SO CAUSES THE SYSTEM TO NOT FUNCTION PROPERLY B Now install the pre assembled tubular clamp bracket over the center most bar on your tube gate with the gate at the open position C Insert 2 M8 x...

Page 30: ...A Line up the pre assembled front mount gate bracket over the center most bar on your gate and mark the center location of the outermost hole on the gate WARNING DO NOT SCREW THE OPERATOR ARM IN OR OUT TO ADJUST YOUR GATE POSITION DOING SO CAUSES THE SYSTEM TO NOT FUNCTION PROPERLY Center punch locationfordrilling outermosthole Markcenter locationof outermosthole CL CL Outermosthole hasbeendrilled...

Page 31: ...ts to the gate MAKE SURE GATE IS STILL IN OPEN POSITION arm must be fully retracted Front Mount Bracket C Disconnect operator from front mount bracket and swing away from the gate D Assemble clevis pin front spacer and hair pin to operator to prevent loss E Now you can mark and drill the inner most hole on the front mount bracket shown below Remove the clevis pin hair pin and front spacer Markandd...

Page 32: ... and 1 M8 nylon locknut through both holes and tighten to secure the bracket to the gate YOUR FRONT MOUNT GATE BRACKET SHOULD NOW BE ATTACHED AND SECURED TO THE GATE G Align and attach arm of operator to the secured front mount bracket as shown below Make sure all parts installed during installation are tightened down ...

Page 33: ...gate reaches the desired closed position The gate can move only if pressure is maintained Releasing the JOG button will stop the gate immediately B Both JOG OPEN or JOG CLOSE buttons are needed to fine tune your desired CLOSED position STEP 16 Press and hold the 1st set limit button on the control panel until it beeps then release STEP 17 Press the transmitter button to activate the gate and let t...

Page 34: ... do not come loose and fall out The transformer is not polarity sensitive so either wire can go to either transformer terminal The left terminal will not be used Do not plug in the transformer during this step B Connect AC Transformer to outdoor outlet Make sure you connect AC Transformer wires to control board prior to plugging in AC Transformer into weatherproof outdoor outlet C Check that green...

Page 35: ... NOT CONNECT AC TRANSFORMER IF USING SOLAR POWER DO NOT USE this terminal if using Solar Panel Black Red Battery Harness Operator Arm B Check that green LED Power status on top center of control board is on This indicates that the battery is being charged C Check the chart shown for number of hours of direct sunlight available for solar applications D Determine the number of expected winter cycles...

Page 36: ...e has reached its open limit Minimum AUTOCLOSE Time Period Maximum AUTOCLOSE Time Period 6 Seconds 60 Minutes If longer time is needed you should enable PartyMode or Disable AUTOCLOSE A Press and hold the SET AUTOCLOSE TIME button until it beeps B Release the button and start counting the blinks or watching a clock until the desired AUTOCLOSE time has been reached the LED will blink once a second ...

Page 37: ...utton The LED next to the AUTOCLOSE button will start blink ing at the rate of 1 blink per second C Within 5 seconds press and release the SET AUTOCLOSE TIME button to disable the AUTOCLOSE feature D The AUTOCLOSE feature is now disabled until you enable it with a new setting IF THE AUTOCLOSE LED IS STILL ON THE AUTOCLOSE HAS NOT BEEN DISABLED AUTOCLOSE LED INDICATOR The AUTOCLOSE LED indicates wh...

Page 38: ...se the Push To Open Bracket Kit AXPO before you start installing STEP 1 Establish and mark the horizontal center lines of the gate and the post for proper alignment of gate brackets NOTE This center point will be used for mounting the post bracket in STEP 4 PUSHTOOPENINSTALLATION OPERATOR ARM INSTALLATION NOTE Wheels cannot be used with any Ghost Controls gate opener system For gates weighing over...

Page 39: ...asher and M10 locknut on the end of the bolt DO NOT overtighten the nuts because the Push To Open brackets may need to be adjusted later PUSH TO OPEN BRACKET PUSH TO OPEN BRACKET NYLON PIVOT SPACER COMPLETED ASSEMBLY EXPLODED M10 X 1 5 X 75MM BOLT M10 WASHER M10 WASHER M10 LOCKNUT POST BRACKET STEP 3 Clamp post bracket to post for alignment After the post bracket is pre assembled and the horizonta...

Page 40: ...mmend notching the wooden post for proper installation of the post bracket Follow the diagram below for proper notching of a round post 4 5 Height 4 3 8 Width 4 minimum NOTE AX3R AND AX4R round post adapter accessories sold separately See illustration using the round post adapter below ...

Page 41: ...the secondary bolt into the post bracket as shown Insert the M10x1 5x 75mm bolt and M10 washer through the post bracket hole then first push to open bracket pivot spacer second push to open bracket and exit out bottom hole of post bracket as shown below Fasten a M10 washer and M10 locknut on the end of the bolt Finish by tightening both bolts on post bracket 4 0 Adjustposition asnecessary MinimumD...

Page 42: ...t mount Insert clevis pin nylon spacer and clevis hairpin as shown below to secure the rear of the operator to the post STEP 5 Drilling rear post bracket holes and bolting A With the post bracket still clamped to post mark the center of the bracket slots Remove the bracket B You will need a 7 16 drill bit to drill the 4 holes to mount the rear post bracket to the post TIP Drill each hole one at a ...

Page 43: ... of the operator arm in order for the operator cable to reach the control box A Pre drill 4 holes 7 32 drill bit in backside of control box and through the fencing where you will be secur ing the control box to Make sure arm cable is within 4 feet of the operator arm and reaches the control box B Now use the 4 supplied phillips screws to mount the control box to the fence C Make sure the on off sw...

Page 44: ... red to red black to black to the control board harness Strain Relief B Connect the terminal leads of the battery harness to your battery IMPORTANT YOU NEED A 12V DEEP CYCLE MARINE AUTOMOTIVE BATTERY OR THE ABBT2 BATTERY BOX KIT WITH TWO BATTERIES SYSTEM WILL NOT OPERATE WITHOUT BATTERY INSTALLED AND CONNECTED AT ALL TIMES C Connect the battery harness from the control box to the battery Make sure...

Page 45: ...l board Find the 1st operator screw terminal on control board and insert the red black green and white wires left to right into the matching color coded terminals and tighten each of the screws so that the wires do not come loose and fall out C Make sure wires are not inserted too far into the ter minal slots and that the wire insulation is not interfer ing with contact to the system control board...

Page 46: ...s Because this control box may be mounted within reach of children or potential vandals we recommend adding a padlock to safely lock this box in the closed position to prevent tampering NOTE BEFORE PROCEEDING MAKE SURE THE ON OFF SWITCH ON BOTTOM OF CONTROL BOX IS IN THE OFF POSITION STEP 10 Check the system DIP switch settings and verify that they are in the correct positions as shown DIP Switch ...

Page 47: ...ard Warning Enabled Factory Default AUTOCLOSE and initial gate movement warning is enabled C DIP 3 MONITORED SAFETY DEVICES Keep Switch To The Left Factory Setting Unless Using Monitored External Safety Devices Than Switch To The Right YOUR SYSTEM WILL NOT WORK IF SAFTEY MODE IS ON AND YOU DO NOT HAVE MONITORED EXTERNAL SAFETY DEVICES CONNECTED DIP Switch OFF Position FACTORYSETTING ON Position 3 ...

Page 48: ...to fully retract the arm The arm will stop on its own The arm in the fully retracted position will determine the CLOSED position of the gate NOTE The arm has an internal limit switch that is fixed and is not adjustable ARM FULLY RETRACTED WARNING DO NOT SCREW THE OPERATOR ARM IN OR OUT TO ADJUST YOUR GATE POSITION DOING SO CAUSES THE SYSTEM TO NOT FUNCTION PROPERLY ARM EXTENDED OUT 3 4 INCHES WARN...

Page 49: ...d front mount hardware Insert 2 M8 65mm Hex Screws and 2 M8 Flat Washers through the Gate Mount Bracket holes and attach to the Tubular Clamp Brackets and finish by inserting 2 M8 Flat Washers and 2 M8 Hex Nuts to back of Clamp Brackets GO TO STEP 14A STEP 13B FOR FLAT PANEL GATES attach front mount bracket to the operator The gate must remain in the desired closed position CLOSE THE GATE TO THE D...

Page 50: ... and clevis hairpin through the front of the operator and gate bracket to secure the bracket onto the front mount of the gate operator WARNING DO NOT SCREW THE OPERATOR ARM IN OR OUT TO ADJUST YOUR GATE POSITION DOING SO CAUSES THE SYSTEM TO NOT FUNCTION PROPERLY B Now install the pre assembled tubular clamp bracket over the center most bar on your tube gate with the gate at the closed position C ...

Page 51: ...ON A Line up the pre assembled front mount gate bracket over the center most bar on your gate and mark the center location of the outermost hole on the gate NOTE DO NOT SCREW THE OPERATOR ARM IN OR OUT TO ADJUST YOUR GATE POSITION DOING SO CAUSES THE SYSTEM TO NOT FUNCTION PROPERLY Center punch location for drilling outermost hole Mark center location of outermost hole CL Outermost hole has been d...

Page 52: ...ckets to the gate MAKE SURE GATE IS STILL IN CLOSED POSITION arm must be fully retracted Front Mount Bracket C Disconnect operator from gate bracket and swing away from the gate D Assemble clevis pin front spacer and hair pin to operator to prevent loss E Now you can mark and drill the innermost hole on the front mount bracket shown below Markanddrillthecenterlocationof theinnermostholefortheGateB...

Page 53: ... and 1 M8 nylon locknut through both holes and tighten to secure the bracket to the gate YOUR FRONT MOUNT GATE BRACKET SHOULD NOW BE ATTACHED AND SECURED TO THE GATE G Align and attach arm of operator to the secured front mount bracket as shown below Make sure all parts installed during installation are tightened down ...

Page 54: ...gate reaches the desired OPEN position The gate can move only if pressure is maintained Releasing the JOG button will stop the gate immediately B Both JOG OPEN or JOG CLOSE buttons are needed to fine tune your desired OPEN position STEP 16 Press and hold the 1st set limit button on the control panel until it beeps then release STEP 17 Press the transmitter button to activate the gate and let the g...

Page 55: ... come loose and fall out The transformer is not polarity sensitive so either wire can go to either transformer terminal The left terminal will not be used Do not plug in the transformer during this step DO NOT USE this terminal if using AC Transformer Black Battery Harness Operator Arm Red B Connect AC Transformer to outdoor outlet Make sure you connect AC Transformer wires to control board prior ...

Page 56: ...oard Please refer to diagram below DO NOT CONNECT AC TRANSFORMER IF USING SOLAR POWER DO NOT USE this terminal if using Solar Panel Black Red Battery Harness Operator Arm B Check that green LED Power status on top center of control board is on This indicates that the battery is being charged C Check the chart shown for number of hours of direct sunlight available for solar applications D Determine...

Page 57: ...e has reached its open limit Minimum AUTOCLOSE Time Period Maximum AUTOCLOSE Time Period 6 Seconds 60 Minutes If longer time is needed you should enable PartyMode or Disable AUTOCLOSE A Press and hold the SET AUTOCLOSE TIME button until it beeps B Release the button and start counting the blinks or watching a clock until the desired AUTOCLOSE time has been reached the LED will blink once a second ...

Page 58: ...utton The LED next to the AUTOCLOSE button will start blink ing at the rate of 1 blink per second C Within 5 seconds press and release the SET AUTOCLOSE TIME button to disable the AUTOCLOSE feature D The AUTOCLOSE feature is now disabled until you enable it with a new setting IF THE AUTOCLOSE LED IS STILL ON THE AUTOCLOSE HAS NOT BEEN DISABLED AUTOCLOSE LED INDICATOR The AUTOCLOSE LED indicates wh...

Page 59: ...ent of the CLOSED limit 2 Press and hold the 1st SET 2nd SET button until the alarm sounds then release the button 3 Press the remote to run the gate to the fully OPEN position Repeat Steps 1 3 only if you have a second arm 4 The unit will beep once to indicate that the new CLOSED limit is learned and stored Verify the newly programmed closed limit by running the gate from the OPEN limit to CLOSED...

Page 60: ...ll be pulled unlocked for the first few seconds while opening If lock is not completely pulled the gate will not open to prevent damaging to the gate and lock Lock will also be pulled unlocked near the closed limit position as it is closing to ensure a smooth and soft operation DISCONNECTING LOCK FROM CONTROL BOARD Turn control panel OFF Hold down BOTH the JOG OPEN and JOG CLOSE for the 1st Arm Tu...

Page 61: ...reopen gate to the full open position Use this terminal with photo eye beams or safety edge Active Prevents gate from opening and if gate is opening it will reverse gate to the closed position NOTE Please refer to manufacturer s manual or website for more detailed instructions on how to connect and use accessories with your gate opener TERMINALS TO USE FOR REVERSE OPENING PWR Switched 12 Volts MS ...

Page 62: ...ou have the accessory ZombieLock installed this lock should be manually disengaged with the key because removing power does not unlock this lock 1 A 2 Remove the hairpin clip and clevis pin from the FRONT mount of the gate operator 3 Swing the operator out of the way of the gate 4 Swing the gate to the fully open position and temporarily secure it to prevent the gate from freely swinging MANUALGAT...

Page 63: ...m any vehicle PREMIUM 10 WATT MONOCRYSTALLINE SOLAR PANEL The monocrystalline 10W solar panels are a great solution for anyone who is installing a gate operator system in a remote location that does not have easy access to 120V AC power or for those who do not want to be on the grid Hardware and mounting post included PREMIUM 30 WATT MONOCRYSTALLINE SOLAR PANEL The monocrystalline 30W solar panels...

Page 64: ...stall and sensor is buried beneath the ground surface next to your driveway and takes 2 C batteries Does not connect into the control box The standard push button will control a single or dual gate system up to 1 000 ft away with low voltage wire The GHOST CONTROLS Locking Clevis Pin allows you to easily secure the gate operator arm to the mounting brackets with a padlock by replacing the Clevis p...

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