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Electrical installation 

 

Warning - Danger to life from electric current! 

 

 

Switch the mains OFF and check that the cables are de-energised 

 

Observe the applicable regulations and standards 

 

Make a proper electrical connection 

 

Use suitable tools 

 

 

Installation location for the control! 

 

 

Use indoors only, or with a cover outdoors 

 

Installation is possible adjacent the drive unit 

 

 

On-site back-up fuse and mains disconnector! 

 

 

Use a three-pole automatic circuit breaker with a maximum of 10 A as protection. 

 

Connect to the indoor installation via an all-pole disconnector unit ≥ 10A in 
accordance with EN 12453 (e.g. plug connection CEE, mains switch) 

 

Summary of Contents for 10003374 00003

Page 1: ...f Installation Instructions ELEKTROMAT ST 80 15 50 00 Model 10003374 00003 en Status 26 03 2021 ...

Page 2: ...2 GfA ELEKTROMATEN GmbH Co KG Wiesenstraße 81 D 40549 Düsseldorf www gfa elektromaten de info gfa elektromaten de ...

Page 3: ...onnection 20 11 Additional limit switch connection 21 12 Control device connection 22 13 Emergency manual operation emergency hand crank 24 14 Completing commissioning inspection 26 15 Declaration of incorporation Declaration of conformity 28 Symbols Warning Potential injury or danger to life Warning Danger to life from electric current Note Important information Requirement Required action Schema...

Page 4: ... experience are what set apart qualified persons They are capable of safely carrying out the tasks involving installation maintenance and modernisation according to the instructions Safe operation The safe operation of the product can only be ensured if it is used as specified Follow the installation instructions Observe all specifications especially warnings when installing the product in the ove...

Page 5: ... third parties Warning Danger from improper use of the product Do not let children operate the product unsupervised or use as a toy Warning Danger to life from incorrect installation Work carried out improperly may result in death or severe injury from electrical current or falling parts Allow only competent people to carry out the work Disconnect all cables from the power supply Observe valid reg...

Page 6: ... IP 54 Limit switch range maximum revolutions of output shaft hollow shaft 60 Braking torque of magnetic brake 130 Nm Braking voltage 103 V DC Rectifier type B1 230 103 Temperature range 20 40 60 C 1 When using a temperature range of 40 60 C use half of maximum movements per hour Temperature Extension If the magnetic brake will be continuously supplied the drive can be fitted into areas down to a ...

Page 7: ...even for maximum holding or locking torque observe technical data Connection elements Use self locking connection elements with a minimum strength of 800 N mm2 8 8 Use a screw that precisely fits the hole Use adequately dimensioned washers for elongated holes BAGAB00002_Z002 BAGAB00003_Z002 3 1 Permissible mounting positions BAGAC04301_Z002 ...

Page 8: ...8 Mounting 4 boreholes are provided for mounting BAGAD04301_Z002 ...

Page 9: ...fe possible Use a lifting device with sufficient load carrying capacity for installation tasks Adequate space around the adjusting screw must be ensured for the safe activation of the slipping clutch Tighten all connection elements M16 with a torque of 175 Nm Install all further connection elements according to the specifications of the door manufacturer BAGAE004302_Z002 175 Nm ...

Page 10: ...g of the slipping clutch The slipping clutch acts as an overload protection The factory setting for the tightening torque is 24Nm ST 60 or 30Nm ST 80 Rotation to the right will increase the transmittable torque Rotation to the left will decouple the drive unit from the door BAGAE4303_Z002 SW 17 ...

Page 11: ...nection Use suitable tools Installation location for the control Use indoors only or with a cover outdoors Installation is possible adjacent the drive unit On site back up fuse and mains disconnector Use a three pole automatic circuit breaker with a maximum of 10 A as protection Connect to the indoor installation via an all pole disconnector unit 10A in accordance with EN 12453 e g plug connection...

Page 12: ...r Open the cable conduit Insert the mains supply cable BAHFA07_Z001 BAHFF01_Z001 BAHFG01_Z001 Caution Component damage can result Use an appropriate tool to open the cable conduit Sealing is ensured only if the hole in the cable conduit is smaller than the cable diameter ...

Page 13: ...N 2 N 1 N PE PE PE M 12 12 11 11 F2 T1 Transformer 400 V AC 230 V AC 24 V A X1 Terminal strip for the reversing contactor board F1 Control fuse 6 3x32 0 5A slow A Functional wire link F2 Control fuse 6 3x32 0 5A slow G Transformer bridge F3 Control fuse 5x20 0 5A slow K1 OPEN contactor K2 Close contactor S11 Open pushbutton S13 Close pushbutton ...

Page 14: ...connected between the following terminals L4 and Br2 3 400 V AC L4 and Br2 3 230 V AC L4 and Br2 1 230 V AC sym L5 and Br2 1 230 V AC asym Transformer wire link G This wire link is necessary for operation This wire link is used to match the transformer to the operating voltage T1 to T2 230 V AC T2 to T3 400 V AC ...

Page 15: ...15 Mains supply connection BAHFI01_Z001 Completing electrical installation Connect any control devices and or safety devices Mount the cable entries and or cable glands ...

Page 16: ...ushbutton S11 of the reversing contactor board is operated If the door closes L1 and L2 must exchanged with the current switched off S11 S13 Adjusting the OPEN limit position Use the OPEN pushbutton to open the door to the desired OPEN final limit position S11 S13 Rotate the cam of the OPEN limit switch S3 to the middle of tappet Tighten the screw of the cam ...

Page 17: ... door position after correction Adjusting the OPEN final limit position presets the OPEN SAFETY limit switch The door must stop safely if the direction of rotation is wrong or the OPEN limit switch S3 fails If necessary carry out fine adjustment to correct the switching point of the limit switch Adjusting the CLOSE final limit position and auxiliary limit switch Carry out adjustment as for OPEN fi...

Page 18: ...e building supply side S0 Main switch on building supply side F1 2 Control fuse 6 3x32 0 5A slow T1 Transformer F3 Control fuse 5x20 0 5A slow W1 Connection cable G Transformer bridge X13 Motor plug G1 Rectifier Y1 Magnetic brake K1 OPEN contactor K2 CLOSE contactor ...

Page 19: ...S10 Manual interlock safety switches S1 Safety limit switch OPEN S11 OPEN pushbutton PCB S2 Safety limit switch CLOSE S13 CLOSE pushbutton PCB S3 OPEN operational limit switch X12 Terminal rail for reversing contactor S4 CLOSE operational limit switch ...

Page 20: ...21 22 23 24 25 26 27 28 S2 S1 X12 S6 S3 S4 S5 5 6 4 10 14 15 16 9 17 8 7 13 12 11 16151410 6 5 4 9 17 8 7 131211 F10 F10 Thermal contact S10 Emergency manual operation X12 Limit switch board S1 Emergency OPEN limit switch S2 Emergency CLOSE limit switch S3 OPEN limit switch S4 CLOSE limit switch S5 Additional limit switch S6 Additional limit switch W1 Connection cable motor limit switch ...

Page 21: ...witch connection Additional limit switches can be used in both directions of movement A1 WS 905 Terminal strip X12 Limit switch board S5 Additional limit switch S6 Additional limit switch W1 Connection cable motor limit switch ...

Page 22: ...22 12 Control device connection A1 Key switch with emergency STOP A2 Key switch W1 Connection cable motor limit switch A1 Key switch with STOP button A2 Key switch A1 Door control TS 950 ...

Page 23: ...23 A1 Key switch A1 Key switch with STOP button A1 Door control TS 951 TS 954 ...

Page 24: ...e the emergency manual operation must be carried out against the closed brake Warning Danger of the door dropping If you need to apply more than the permissible force of 390N according to DIN EN 12604 DIN EN 12453 to move the door by emergency manual operation this indicates a stalling on the drive unit or door Releasing the stalling may cause the door to drop Adopt a secure position For drive uni...

Page 25: ...hand crank be used A wrong crank will drop out of the mounting and injure people Only use a crank with the correct diameter The diameter is indicated on the crank handle switch 1 2 m m 1 0 m m BAUA000101_Z001 Plug in the crank and turn until it engages Open or close by turning the crank After use the crank may be attached to the drive unit Attach as illustrated ...

Page 26: ...ounts screws locking rings etc are secure and in proper condition Electrical wiring Check the connection cables and cabling for damage or crushing Check that the screw connections and plug connections are fitted properly with a good electric contact Emergency manual operation Check the function with the power disconnected Perform the check only between the final limit positions Limit switch Check ...

Page 27: ... observed In an environment that can affect the coefficient of friction of the brake pad atmosphere with oil solvents detergents etc class of protection IP65i must be adopted Drive unit Note Engage a qualified engineer to check the drive unit annually Apply shorter inspection intervals for doors that are operated frequently Observe the applicable regulations and standards ...

Page 28: ... complies with the provisions of the above mentioned directives Authorised representative to compile the technical documents is the undersigned Düsseldorf 10 08 2018 Stephan Kleine CEO Signature The following requirements from Appendix I of the Machinery Directive 2006 42 EC are met 1 1 2 1 1 3 1 1 5 1 2 2 1 2 3 1 2 6 1 3 2 1 3 3 1 3 9 1 5 1 1 5 2 1 5 4 1 5 6 1 5 7 1 5 8 1 5 9 1 5 10 1 5 11 1 5 13...

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