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14 

 

505-00100 Rev A

 

 

4.6.

 

"Barbecuing"  

If you're making beer can chicken, turkey, ribs, brisket, etc... You can use the grill to make slow 
cooked, smoky masterpieces. This is comparable to the type of cooking usually done on a kettle type 
grill. 

 

 Figure 4-3: Barbecuing inside the grill using the slow-cook rack 

 

Remove the cooking grate. Add a small load of charcoal and light it as you normally would. (If you 
want a long slow burn, pour in the charcoal and stuff newspaper only in the front of the lighting 
chamber. It will light one end of the pile of charcoal and increase the interior temperature more 
gradually yielding a longer, lower burn). Place a drip pan and the slow cook rack in the right side of the 
coal basket. Place your food on the rack to the right of the coals. Close the cover and adjust the vents 
for whatever temperature you need. 

 

4.7.

 

Grilling, Barbecuing, Smoking, and Broiling: 

Here's how the various cooking methods seem to relate to the German grill. 

Grilling.

 

Direct heat, expensive meat, constant attention.

 You should use a fairly large load of charcoal 

(lighting chamber full to the top) and after the light, spread the coals evenly under the cooking grate. 
Your will probably have enough coals for a single layer across the entire grilling surface. If you need 
more energy, you can add another layer of charcoal on top of the bottom layer. It will quickly light, and 
by varying the control lever, you have an amazing amount of heat at your control.  

Only grill tender meats such as steak, hamburger (pre-chewed steak), chops, shrimp and fish filets. You 
would also grill vegetables, mushrooms, and pizza. 

Don't close the cover; grilling is a radiant heat process and convective heat is a minor factor. Most of 
these foods are fairly juicy and will dry out and be ruined if you cook them too slow. They are also 
fairly thin so that the inside can heat up before the outside turns to black crunch. Properly done, you 

Summary of Contents for B1

Page 1: ...505 00200 Rev A 2009 02 B1 Charcoal Grill Assembly Use and Maintenance DO NOT OPERATE YOUR GRILL UNTIL YOU HAVE READ THIS GUIDE ...

Page 2: ... OF ANY PATENT COPYRIGHT OR OTHER INTELLECTUAL PROPERTY RIGHT GERMAN GRILL FURTHER DOES NOT WARRANT THE ACCURACY OR COMPLETENESS OF THE INFORMATION TEXT GRAPHICS OR OTHER ITEMS CONTAINED WITHIN THESE MATERIALS GERMAN GRILL SHALL NOT BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOST REVENUES OR LOST PROFITS WHICH MAY RESULT FROM THE USE OF THES...

Page 3: ...3 3 2 Cooking grate 3 3 3 Coal basket 4 3 4 Front access door 4 3 5 Vents 5 3 6 Ash Pan 5 3 7 Paper door grate and starter chimney 6 3 8 Lift arm and handle 6 3 9 Firebox 6 4 OPERATING INSTRUCTIONS 8 4 1 Theory of the grill 8 4 2 Lighting the charcoal 9 4 3 Controlling the heat 11 4 4 Two zone grilling 12 4 5 Grilling for a crowd 13 4 6 Barbecuing 14 4 7 Grilling Barbecuing Smoking and Broiling 14...

Page 4: ... symbol It indicates safety tips general cautions and actions that can cause injury or damage Danger Follow the instructions carefully If you do not follow danger warnings you will expose yourself and others to serious injury or you may cause damage to property Observe Standard Precautions All persons having access to this equipment must observe all standard precautions as defined in national stat...

Page 5: ...e coal basket and do not place it directly in contact with the bottom of the grill The charcoal will not burn properly unless there is airspace under it and the intense heat may corrode the grill and shorten its life Warning Never touch the grill to test if it is hot Assume that the entire grill is hot whenever it is in use Warning Never place combustible materials for example paper plates oven mi...

Page 6: ...t to light the grill in extremely strong winds Find a sheltered spot in the lee of a building or other structure Hot ashes and live sparks can blow out of the grill in extreme winds Danger Do not move the grill while it is hot it may tip and spill hot coals and you may burn yourself or others If the grill is hot leave it where it is until it is cold Let the grill cool completely before you put the...

Page 7: ...t the product was purchased directly from us or from one of our authorized resellers Please contact German Grill Customer Service or go to our website www germangrill com support downloads for additional information or to obtain a copy of the Warranty Agreement 1 5 Patents and Trademarks German Grill is a registered trademark Patents are pending on all technologies used in this grill ...

Page 8: ...and give it another boost of heat As you stuff in more paper it lights itself from the hot coals above and you are ready even sooner You control the heat and the fire Once you ve got heat you can instantly raise and lower the charcoal fire from extreme sear to slow cook You adjust a live charcoal flame with a simple handle just like you adjust a gas flame with a knob The variable heat gives you mo...

Page 9: ... collet in the top of the cover and the stem extends into the cooking chamber to give an accurate temperature reading The thermometer should be removed during periods of long storage to extend its useful life 3 2 Cooking grate The cooking grate is hand welded stainless It has two hinge pins on the rear that drop into the slotted brackets and pins on the front that support it in use It s easiest to...

Page 10: ...r in the starter chimney directly through the charcoal Push the lift arm all the way down when you light the charcoal It will light most efficiently if the coal basket is solidly down on the bottom of the firebox The two coal grates are replaceable parts and are not painted or finished because there is no finish that will stand up to the heat The grates are made of thick steel and will last for ma...

Page 11: ... 6 Ash Pan The ash pan collects all spent ashes burned bits and other crud from the grilling process It is solid stainless steel and has a handle for easy dumping The pan does not hold water This is by design so that you don t get a pan full of water and mud in the event that rain gets into the grill ALWAYS make sure that there are no live coals or hot ashes in the pan before you dispose of the co...

Page 12: ...rever you release the handle Figure 3 6 Lift handle raises and lowers the charcoal fire 3 9 Firebox The firebox is the main assembly of the grill and all parts mount to it It is coated with a high temperature ceramic based paint that heat cures and becomes very durable as the grill is fired up The coating on the firebox will smoke the first time the grill is lit Do not cook food on the grill until...

Page 13: ...505 00100 Rev A 7 Caution Burn a full load of charcoal in your new grill before you cook any food on it This will set the ceramic coating and burn off any oil or residue from the manufacturing process ...

Page 14: ... any size or pattern of fire RADIANT CONVECTIVE The front of the grill opens wide like a wood stove so you can arrange your fire any way you want You can add or subtract coals throw in wood chips or move coals around to change both the radiant and convective heat flow You have clear access to the firebox without touching your food or opening the top cover You can even look up through the bottom of...

Page 15: ...harcoal You can leave it in place and it won t hurt anything 3 Add the charcoal to the left side of the coal basket How much do you need 100 chunks left side full to the top to grill at high heat with a single layer 40 50 chunks to barbecue cover closed 20 30 chunks to slow cook The most common mistake with this grill is lighting too much charcoal 4 Add crumpled paper through the door in the light...

Page 16: ... juices Danger Never light a charcoal grill in an enclosed area The coals give off invisible gases that are harmful Do not use the charcoal grill to provide space heating for a house trailer tent or other enclosed area Caution Do not cook on the grill until it has been fired up with a complete 100 briquette load of charcoal at least one time The high temperature coating on the firebox will give of...

Page 17: ... the medium range of the spectrum the coals are centered in the firebox for familiar barbecue temperatures and cooking times Use this setting and your usual kettle techniques with hamburgers chicken steaks and shrimp At the cool end of the spectrum move the lever down to provide constant low temperatures and indirect heat for ribs brisket and other slow cooking foods Radiant Heat and the Lift Arm ...

Page 18: ...e you need for the task at hand Proceed as with any two zone fire with the amazing flexibility of the heat control lever Workflow in this configuration There is a logical workflow from left to right as you are grilling You can move a lot of food across this grill in a short length of time We have grilled hundreds of steaks at festivals and parties in just a few hours and you will intuitively get h...

Page 19: ... you can configure the entire 400 square inches of the grate for direct heat Figure 4 2 Single zone high heat grilling setup After you light the initial load of charcoal on the left side spread the lit charcoal evenly across the coal basket Add another layer of coals if you need a super hot long lasting fire The second layer will quickly light from the coals beneath Remember that you can raise the...

Page 20: ...rbecuing Smoking and Broiling Here s how the various cooking methods seem to relate to the German grill Grilling Direct heat expensive meat constant attention You should use a fairly large load of charcoal lighting chamber full to the top and after the light spread the coals evenly under the cooking grate Your will probably have enough coals for a single layer across the entire grilling surface If...

Page 21: ...meats low maintenance You can smoke on the German grill We use a technique where we light one end of a chain of charcoal and it burns at a low smoky rate for up to three hours like a cigar For the light only put paper in one end of the chimney After a few coals are lit You can also use a modified Minion method that burns from the top of the stack down Light a small load move it back add fresh char...

Page 22: ...ves or nooks and crannies The design makes it easy to scrape the inside using your flat bladed spatula and move everything down into the ash pan You shouldn t use abrasives or sharp tools on the firebox the firebox is painted not plated and while you can t damage anything there is no need to clean it down to bare metal unless you plan to tear it down and repaint everything Cover Use a specialty st...

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