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Genie Z-40/23N, Operator'S Manual

The Genie Z-40/23N operator's manual is essential for safe operation of this versatile boom lift. You can easily download the manual for free from manualshive.com, providing detailed instructions on how to properly operate and maintain your Genie equipment. Ensure safe and efficient use with the user-friendly manual.

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Operator's Manual

Second Edition • Second Printing

14

Z-40/23N • Z-40/23N RJ

Part No. 1258834

1 Foot switch

2 Manual storage container

3 Sliding mid-rail

4 Lanyard anchorage point

5 Platform

6 Platform controls

7 Jib boom

8 Primary boom

9 Secondary boom

10 Ground controls

11 Power to charger (between tires)

12 Steer tire

13 Battery box

14 Non-steer tire

Legend

4

3

2

1

14

12

13

11

6

9

7

8

5

10

Summary of Contents for Z-40/23N

Page 1: ......

Page 2: ...S A Important Read understand and obey these safety rules and operating instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine Thi...

Page 3: ...stand and obey employer s safety rules and worksite regulations You read understand and obey all applicable governmentalregulations You are properly trained to safely operate the machine Owners Users...

Page 4: ...y sign material Hazard Classification Genie uses symbols color coding and signal words to identify the following Safety alert symbol used to alert you to potential personal injury hazards Obey all saf...

Page 5: ...f this surface Keep away from moving parts Keep away from path of moving platform Onlytrained maintenance personnelshould access compartments Platform uphill 1 Lower primary 2 Lower secondary 3 Retrac...

Page 6: ...ition Second Printing 4 Z 40 23N Z 40 23N RJ PartNo 1258834 Lanyard anchoragepoint Wheel load GroundedAC 3 wire outlet only Replacedamaged wires and cords Batteries used as counterweight Symbol and Ha...

Page 7: ...J 5 Operator s Manual Second Edition Second Printing General Safety Safety signs and locations 82548 114252 82487 82487 82472 82544 82481 82548 114252 82544 82472 114248 114252 82487 82601 82601 82604...

Page 8: ...l Second Edition Second Printing 6 Z 40 23N Z 40 23N RJ PartNo 1258834 Safety signs and locations General Safety 82473 114247 114334 114345 82548 82544 82481 114252 82544 82481 114345 82473 82548 1143...

Page 9: ...must wear a safety belt or harness in accordance with governmental regulations Attach the lanyard to the anchor provided in the platform Operators must comply with employer job site and governmental...

Page 10: ...und or in the platform must not touch or operate the machine until energized power lines are shut off Do not operate the machine during lightning or storms Do not use the machine as a ground for weldi...

Page 11: ...n the boom is raised lower the boom and do not continue to operate the machine Do not operate the machine in strong or gusty winds Do not increase the surface area of the platform or the load Increasi...

Page 12: ...nstructions Section Do not place or attach overhanging loads to any part of this machine Do not place ladders or scaffolds in the platform or against any part of this machine Do not transport tools an...

Page 13: ...e congestion slope location of personnel and any other factors which may cause collision Fall Hazards Occupants must wear a safety belt or harness in accordancewith governmentalregulations Attach the...

Page 14: ...tobacco Do not operate the machine in hazardous locations or locations where potentially flammable or explosive gases or particles may be present Lockout After Each Use 1 Select a safe parking locatio...

Page 15: ...may cause sparks Component Damage Hazards Do not use any battery charger greater than 48V to charge the batteries Both battery packs must be charged together Disconnect the battery pack plug before r...

Page 16: ...Foot switch 2 Manualstoragecontainer 3 Slidingmid rail 4 Lanyardanchoragepoint 5 Platform 6 Platform controls 7 Jib boom 8 Primaryboom 9 Secondaryboom 10 Groundcontrols 11 Power to charger between ti...

Page 17: ...extend retract switch 6 Primary boom up down switch 7 Used for optional equipment 8 Auxiliary power switch 9 Platform overload indicator light 10 Key switch for platform off ground selection 11 Red Em...

Page 18: ...om will extend Move the switch to the right and the boom will retract 6 Primary boom up down switch Move the switch up and the primary boom will raise Move the switch down and the primary boom will lo...

Page 19: ...the jib will move to the right Move the jib rotate switch to the left and the jib will move to the left 14 Secondary boom up down switch Move the switch up and the secondary boom will raise Move the...

Page 20: ...9 Platform overload indicator light 10 Machine not level indicator light Controls To drive hold drive enable switch to either side and slowly move drive control handle Machine may drive in opposite di...

Page 21: ...ously hold the auxiliary power switch on and activate the desired function 9 Platform overload indicator light Light flashing indicates the platform is overloaded and no functions will operate Remove...

Page 22: ...er controls are moved 17 Thumb rocker switch for primary boom extend retract function Press the bottom of the thumb rocker switch to extend the primary boom Press the top of the thumb rocker switch to...

Page 23: ...signed to discover if anything is apparently wrong with a machine before the operator performs the function tests The pre operation inspection also serves to determine if routine maintenance procedure...

Page 24: ...issing parts and unauthorizedmodifications Electrical components wiring and electrical cables Hydraulic hoses fittings cylinders and manifolds Hydraulic tank Drive and turntable motors and drive hubs...

Page 25: ...to test all machine functions A malfunctioning machine must never be used If malfunctions are discovered the machine must be tagged and removed from service Repairs to the machine may only be made by...

Page 26: ...foot switch 19 Activate each machine function control handle or toggle switch Result All boom and platform functions should operate through a full cycle The descent alarm should sound while the boom i...

Page 27: ...ndle in the direction indicated by the yellow arrow on the control panel until the machine begins to move then return the handle to the center position Result The machine should move in the direction...

Page 28: ...ld not exceed 30 cm per second 33 Lower the primary boom to the stowed position 34 Raise the secondary boom approximately 91 cm 35 Slowly move the drive control handle to the full drive position Resul...

Page 29: ...u learn and practice the principles of safe machine operation contained in this operator s manual 1 Avoid hazardous situations 2 Alwaysperformapre operation inspection 3 Always perform function tests...

Page 30: ...option 1 82472 Label Crushing Hazard 1 82473 Warning Compartment Access 1 82481 Label Battery Safety 2 82487 Label Read the Manual 2 82544 Label Electrocution Hazard 2 82548 Label Platform Rotate 2 Pa...

Page 31: ...15 82487 82604 82601 82544 114341 114341 114180 44981 44981 28174 or 28235 28174 or 28235 114180 114180 114180 82473 82548 40434 114247 Safety Tape Safety Tape Safety Tape Safety Tape 52969 27204 2720...

Page 32: ...rator s responsibility to follow all the safety rules and instructions in the operator s safety and responsibilities manuals Using the machine for anything other than lifting personnel along with thei...

Page 33: ...n will not operate with auxiliarypower Operation from Ground 1 Turn the key switch to ground control 2 Pull out the red Emergency Stop button to the on position Operating Instructions To Position Plat...

Page 34: ...ndle off center Decrease speed Slowly move the drive control handletowardcenter Stop Return the drive control handle to center or release the foot switch Use the color coded direction arrows on the pl...

Page 35: ...3 grade If the slope exceeds the maximum uphill downhill or side slope rating then the machine must be winched or transported up or down the slope See Transport and Lifting section run rise Operating...

Page 36: ...LCD screen on the platform control panel will say PLATFORM IS OVERLOADED Remove weight from the platform until the light goes off Overload Recovery If the platform controls LCD screen displays OVERLO...

Page 37: ...l If necessary add only enough distilled water to cover the plates Do not overfill prior to the charge cycle 2 Replace the battery vent caps 3 Connect the battery charger to a grounded AC circuit 4 Th...

Page 38: ...ce a qualified freight forwarder with expertise in preparing loading and securing construction and lifting equipmentforinternationalshipment Only qualified aerial lift operators should move the machin...

Page 39: ...otator see below Do not use excessive downward force when securing the boom section Securing to Truck or Trailer for Transit Always use the turntable rotation lock pin each time the machine is transpo...

Page 40: ...wer and retract the boom Fully lower the jib Remove all loose items on the machine Use the turntable rotation lock to secure the turntable Determine the center of gravity of your machine using the pic...

Page 41: ...f the symbols appear at the beginning of a maintenance procedure it conveys the meaning below Indicates that tools will be required to performthisprocedure Indicates that new parts will be required to...

Page 42: ...mponent damage and hazardousconditions Electrocution hazard Contact with hot or live circuits may result in death or serious injury Remove all rings watches and other jewelry Bodily injury hazard Batt...

Page 43: ...0 5 m s2 Ground clearance minimum 17 7 cm Controls 24V DC proportiona l Weight 6940 kg Machine weights vary with option configurations See serial label for specific machine weight Platform dimensions...

Page 44: ...proportional Weight 6908 kg Machine weights vary with option configurations See serial label for specific machine weight Platform dimensions 4 foot length x width 1 2 m x 76 cm Platform dimensions 5 f...

Page 45: ...without rotating jib 0 ft 10 ft 40 ft 20 ft 30 ft 50 ft 5 ft 1 5 m 0 m 6 1m 3 0 m 9 1 m 12 1 m 15 2 m 30 ft 0 ft 10 ft 5 ft 20 ft 15 ft 25 ft 5 ft 1 5 m 7 6 m 4 6 m 6 1 m 1 5 m 3 0 m 0 m 9 1 m 0 ft 1...

Page 46: ......

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