September 2016
Part No.1272857
GTH-1544
ix
Introduction
Important Information .................................................................................. ii
Revision History...........................................................................................iii
Serial Number Legend................................................................................. v
Section 1
Safety Rules
General Safety Rules .................................................................................vii
Section 2
Speci
fi
cations
Machine Speci
fi
cations ...........................................................................2 - 1
Performance Speci
fi
cations ....................................................................2 - 2
Hydraulic Speci
fi
cations .........................................................................2 - 3
Hydraulic Component Speci
fi
cations ......................................................2 - 4
Function Manifold Speci
fi
cations ............................................................2 - 5
Air Conditioner Refrigerant Speci
fi
cations ..............................................2 - 5
Perkins 1204E-E44TA Engine ................................................................2 - 6
Deutz TCD 4.1 L4 Engine .......................................................................2 - 7
Dana Integral Gear Box Shift on Fly .......................................................2 - 8
Dana Axle ...............................................................................................2 - 8
Hydraulic Hose and Fitting Torque Speci
fi
cations ..................................2 - 9
Torque Procedure .................................................................................2 - 10
SAE and Metric Fasteners Torque Charts ............................................ 2 - 11
Section 3
Repair Procedures
Introduction .............................................................................................3 - 1
Boom Components
1-1 Boom Proximity Switch.................................................................3 - 2
1-2 Boom ............................................................................................3 - 3
1-3 Boom Lift Cylinder ...................................................................... 3 - 11
1-4 Boom Extend Cylinder................................................................3 - 12
Table of Contents