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Part No. 33424

Genie AWP

3

Operator’s Manual

Fourth Edition

Fall Hazards

Do not sit, stand or climb
on platform guard rails.
Maintain a firm footing on
the platform floor at all
times.

Do not exit platform while
raised. If a power failure
occurs, have ground
personnel activate manual
lowering valve.

Keep platform floor clear of debris.

Lower platform entry mid-rail before operating.

Electrocution Hazards

This machine, even with an optional fiberglass
platform, is not electrically insulated and will not
provide protection from contact with or proximity to
electrical current.

Keep away from machine if it contacts energized
power lines or becomes electrically charged.
Personnel on ground or in platform must not
touch or operate machine until energized power
lines are shut off.

SAFETY RULES

Maintain safe distances from electrical power lines
and apparatus in accordance with applicable
governmental regulations and the following chart.

Voltage

Minimum Safe

Approach Distance

Phase to Phase

Feet

 Meters

0 to 300V

Avoid Contact

300V to 50KV

10

3.05

50KV to 200KV

15

4.60

200KV to 350KV

20

6.10

350KV to 500KV

25

7.62

500KV to 750KV

35

10.67

750KV to 1000KV

45

13.72

Allow for platform movement, electrical line sway
or sag and movement due to strong or gusty
winds.

Do not use machine as a ground for welding.

Do not operate AC powered machine or DC
battery charger unless using a 3-wire grounded
extension cord connected to a grounded AC
circuit. Do not alter or disable 3-wire grounded
plugs.

Summary of Contents for AWP-19

Page 1: ...Technical Publications AWP Operator s Manual Fourth Edition First Printing Part No 33424...

Page 2: ...ting instructions before operating this machine Only trained and authorized personnel shall be permitted to operate this machine If you have any questions call Genie Industries Contents Page Safety Ru...

Page 3: ...fely operate the machine You read understand and obey manufacturer s instructions and safety rules operator s manual and machine decals employer s safety rules and worksite regulations applicable gove...

Page 4: ...l surface Do not use machine on a moving or mobile surface or vehicle Do not raise platform in strong or gusty winds Do not exceed rated platform load capacity Maximum capacity AWP 19 300 lbs 136kg AW...

Page 5: ...electrically charged Personnel on ground or in platform must not touch or operate machine until energized power lines are shut off SAFETY RULES Maintain safe distances from electrical power lines and...

Page 6: ...all functions before each work shift Immediately tag and remove from service a damaged or malfunctioning machine Be sure all maintenance has been performed as specified in this manual and the Genie AW...

Page 7: ...n upright position Explosion Hazards Batteries emit explosive gas Keep sparks flames and lighted tobacco away from battery Charge batteries in a well ventilated area Do not disconnect charger DC outpu...

Page 8: ...Operator s Manual Fourth Edition 1 Outrigger interlock display lights four 2 Key switch 3 Emergency stop button 4 Power light 5 Control activate button 6 Up Down switch Controls Ground Controls Platfo...

Page 9: ...Outrigger with leveling jack 7 Base outrigger socket 8 Bubble level 9 Base 10 Transport tie down 11 Sliding T handle 12 Operator s manual storage container 13 Platform 14 Platform entry mid rail 15 A...

Page 10: ...l components wiring and electrical cables Hydraulic power unit hoses fittings and cylinder Platform entry mid rail Sequencing cables and pulleys Lifting chains and idler wheels Nuts bolts and other fa...

Page 11: ...TION TESTS 11 Push in the control activate button and rotate the up down switch in the direction of intended travel Result Up Down functions should not operate 12 Push in the red Emergency Stop button...

Page 12: ...n 50 feet 13m 3 Insert key and turn to the ON position 4 Pull out the red Emergency Stop button and be sure the power light is on 5 Install outriggers and adjust to level the machine and raise base ca...

Page 13: ...ct the AC supply 9 Check the battery acid level when the charging cycle is completed Replenish with water to the bottom of the fill tube Dry Battery Filling and Charging Instructions 1 Remove battery...

Page 14: ...machine is being loaded Lifting force needed to tilt machine onto transport vehicle requires two people Machine must be securely fastened to transport vehicle Be sure to lock both swivel casters on ti...

Page 15: ...els Be sure both stop bracket lock pins are fully engaged Be sure both tilt back frame swivel casters are locked 9 Slide out T handle until lock pin snaps into place 10 Two people should lift T handle...

Page 16: ...g pin 3 Lower tilt back frame and guide the tilt back strut into the strut socket 4 Insert retaining pin into strut socket Tilt back Operation Instructions Observe and obey Retaining pin must be inser...

Page 17: ...urning Machine To Standing Position 1 Be sure area below machine base and T handle is clear of personnel and obstructions 2 Carefully pull down T handle until machine rests at mid tilt position 3 Two...

Page 18: ...aily by a person trained and qualified on the maintenance of this machine Immediately tag and remove from service a damaged or malfunctioning machine Repair any machine damage or malfunctions before o...

Page 19: ...k cables and wiring for frays abrasion or physical damage Daily Check List Inspected By Date Serial No Model AC 19 30 DC 24 36 7 Check that all structural and other critical components are present and...

Page 20: ...11 28157 1 Notice Dexron 12 27857 1 Caution Pipe Plug 13 1699 Safety Tape 14 27865 1 Label Bubble Level 15 27863 3 Caution Component Damage Hazard 16 27839 1 Label Sliding T handle Index Part No Quant...

Page 21: ...nstructions 31 27874 1 Label Insert retaining pin into 32 31070 1 Danger Tip over Hazard moving machine 33 31068 1 Danger Battery Safety Notice Battery Charger Instructions 34 28372 1 Caution Quick Di...

Page 22: ...rth Edition DECALS AWP 30 36 5 6 14 4 1 2 19 3 15 16 18 7 8 9 10 12 10 20 26 21 28 22 15 25 13 15 17 28 24 32 29 30 31 Battery Pack Automatic Charger Battery Pack Manual Charger 35 36 37 This decal is...

Page 23: ...models 315 283kg 325 290kg 393 357kg 426 394kg Height stowed 79 in 79 in 93 in 112 in 200cm 200cm 236cm 284cm Width 29 in 29 in 29 in 29 in 74cm 74cm 74cm 74cm Length 47 5 in 47 5 in 51 5 in 51 5 in...

Page 24: ...Europe Market Place Southwell Nottinghamshire NG25 OHE England U S A 18340 NE 76th Street P O Box 69 Redmond Washington 98073 0069...

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