Genesis 11c EFORCE 2.0 User Manual Download

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INSTALLATION AND COMMISSIONING

Safety information

WARNING!

Danger of injury due to improper operation!

Improper operation can cause serious injury or material damage.

Therefore, make absolutely sure to:

» All operating steps are executed in keeping with the information in

this operating manual.

» All covers and protective devices are installed and in proper work-

ing order prior to starting work.

Personal protective equipment

Wear the protective equipment for all work!

NOTE!

Special reference is made where it is necessary to wear additional pro-

tective equipment for certain work with or on the device.

CHECKING

Inspect the E-FORCE device for damage. If the cutting device is not in pristine

condition, it must not be used! In this case, immediately contact your supplier.

Summary of Contents for 11c EFORCE 2.0

Page 1: ...ORCE 2 0 C195 NXTGEN EFORCE 2 0 C236 NXTGEN EFORCE 2 0 All 9 S20 S45 SL EFORCE 2 0 S53 EFORCE 2 0 21 36 EFORCE 2 0 22 54 EFORCE 2 0 CONCRETE CRUSHER EFORCE 2 0 DOOR OPENER EFORCE 2 0 BATTERY HYDRAULIC...

Page 2: ...ONAL PROTECTIVE EQUIPMENT 12 SPECIFIC HAZARDS 13 14 HOW TO RESPOND 15 SIGNAGE 16 TECHNICAL DATA 17 COMBI TOOLS 17 CUTTERS 18 SPREADERS 19 RAM 19 OPERATING CONDITIONS 20 TYPE PLATE 20 DESIGN AND FUNCTI...

Page 3: ...ON BATTERY 39 CHARGING 40 MAINTENANCE 41 CHARGING CYCLES 41 TRANSPORT AND STORAGE 42 SAFETY INFORMATION 42 TRANSPORT INSPECTION 42 DISPOSAL OF PACKAGING 43 STORAGE 43 INSTALLATION AND USE 44 SAFETY IN...

Page 4: ...work They are an inherent part of the product and must be kept in a place that is known and accessible to personnel at all times This documentation contains information for operating your equipment H...

Page 5: ...injuries and damage to property DANGER indicates an imminently dangerous situation that can result in death or serious injury if not avoided WARNING indicates a potentially dangerous situation that c...

Page 6: ...ufacturer assumes no liability for damage due to Failure to comply with the operating manual Unintended use Assignment of untrained personnel Unauthorized modifications Technical changes Use of non ap...

Page 7: ...ER SERVICE Contact your local Genesis sales representative If you are unsure you can contact Genesis Rescue Systems direct at American Rescue Technology 2780 Culver Ave Kettering Ohio 45429 Tel 1 937...

Page 8: ...6 EFORCE 2 0 22 54 EFORCE 2 0 CONCRETE CRUSHER EFORCE 2 0 DOOR OPENER EFORCE 2 0 All battery powered devices are designed as one man devices and are therefore to be operated by only one person The bat...

Page 9: ...e used as a peeling tool 21 36 RAM 22 54 RAM Power Wedge The Ram and Power Wedge are designed as one man devices and are therefore to be operated by only one person the Ram is exclusively for pushing...

Page 10: ...ration maintenance and cleaning The customer must ensure that all personnel who handle the equipment have fully read and understood the operating manual In addition at regular intervals the operator m...

Page 11: ...f the applicable stipulations by the manufacturer is capable of executing the tasks assigned to him or her and of independently recognizing possible hazards WARNING Inadequate training can result in i...

Page 12: ...Steel toed safety shoes must always be worn as protection against heavy falling parts and from slipping on slick surfaces Work gloves Work gloves must be worn when working with the equipment to provid...

Page 13: ...a fatal hazard Therefore If the insulation is damaged immediately disconnect the power supply and arrange for repairs Allow only qualified electricians to work on the electrical equipment For all wor...

Page 14: ...s area longer than necessary HYDRAULIC POWER WARNING Hydraulic power hazard Serious injury can result due to the released hydraulic forces and escaping hydraulic oil Therefore Constantly monitor the d...

Page 15: ...e personnel with accident alarms first aid gear and emer gency equipment Keep entryways clear for emergency vehicles In the event of an accident Shut down equipment immediately Initiate first aid meas...

Page 16: ...nt until you have read this operating manual WARNING Danger of injury due to illegible symbols Over time stickers and symbols on the equipment can become soiled or otherwise illegible Therefore make a...

Page 17: ...T YES NFPA 1936 LEVEL RATING A6 B5 C6 D6 E7 LOWEST SPREADING FORCE LBF KN 7 200 32 HIGHEST SPREADING FORCE LBF KN 9 100 40 5 LOWEST PULLING FORCE LBF KN 5 850 26 HIGHEST PULLING FORCE LBF KN 8 325 37...

Page 18: ...YES NFPA 1936 LEVEL RATING A6 B5 C6 D7 E7 LOWEST SPREADING FORCE LBF KN 7 200 32 HIGHEST SPREADING FORCE LBF KN 9 100 40 5 LOWEST PULLING FORCE LBF KN 5 850 26 HIGHEST PULLING FORCE LBF KN 8 325 37 C...

Page 19: ...LLING DISTANCE IN MM 15 6 396 OPENING IN MM 10 1 257 NFPA 1936 COMPLIANT YES NFPA 1936 LEVEL RATING A6 B8 C6 D8 E7 LOWEST SPREADING FORCE LBF KN 8 663 38 5 HIGHEST SPREADING FORCE LBF KN 9 563 42 5 LO...

Page 20: ...TTERY ART 105 375 5 3 BAY CHARGER ART 105 410 8 1 BAY CHARGER ART 105 409 7 LENGTH IN MM 36 2 920 WIDTH IN MM 9 3 236 DEPTH IN MM 9 5 241 WEIGHT LBS KGS 43 9 19 9 POWER SOURCE 28V MILWAUKEE TOOLS OPER...

Page 21: ...5 NFPA 1936 COMPLIANT YES NFPA 1936 LEVEL RATING A7 B9 C7 D9 E9 LOWEST SPREADING FORCE LBF KN 8 100 36 HIGHEST SPREADING FORCE LBF KN 10 125 45 LOWEST PULLING FORCE LBF KN 11 250 50 HIGHEST PULLING FO...

Page 22: ...ENGTH EXTENDED IN MM 35 8 910 STROKE IN MM 14 6 370 HIGHEST SPREADING FORCE LBF KN 25 021 111 3 NFPA 1936 COMPLIANT YES CERTIFICATIONS NFPA 1936 2015 COMPLIANT ISO 9001 2008 ACCESSORIES TOOL BACKPACK...

Page 23: ...N 24 279 108 HIGHEST PUSHING FORCE STAGE 2 LBF KN 13 950 62 NFPA 1936 COMPLIANT YES CERTIFICATIONS NFPA 1936 2015 COMPLIANT ISO 9001 2008 VERSION ACT 11 17 MILWAUKEE TOOLS 28V 5AH BATTERY Can provide...

Page 24: ...RE PSI BAR 10 000 700 OPENING IN MM 5 9 150 NFPA 1936 COMPLIANT YES NFPA 1936 LEVEL RATING A8 B5 C6 D7 E9 CERTIFICATIONS NFPA 1936 2015 COMPLIANT ISO 9001 2008 ACCESSORIES TOOL BACKPACK ART EXTBP BATT...

Page 25: ...NG PRESSURE PSI BAR 10 000 700 OPENING IN MM 7 1 180 NFPA 1936 COMPLIANT YES NFPA 1936 LEVEL RATING A7 B9 C7 D9 E9 CERTIFICATIONS NFPA 1936 2015 COMPLIANT ISO 9001 2008 ACCESSORIES TOOL BACKPACK ART E...

Page 26: ...G PRESSURE PSI BAR 10 000 700 OPENING IN MM 7 9 200 NFPA 1936 COMPLIANT YES NFPA 1936 LEVEL RATING A8 B9 C8 D9 E9 CERTIFICATIONS NFPA 1936 2015 COMPLIANT ISO 9001 2008 ACCESSORIES BATTERY ART 105 375...

Page 27: ...R SOURCE 28V MILWAUKEE TOOLS OPERATING PRESSURE PSI BAR 10 000 700 OPENING IN MM 7 1 180 NFPA 1936 COMPLIANT YES NFPA 1936 LEVEL RATING A8 B9 C7 D9 E9 CERTIFICATIONS NFPA 1936 2015 COMPLIANT ISO 9001...

Page 28: ...05 378 5 3 BAY CHARGER ART 105 409 7 LENGTH IN MM 34 5 878 WIDTH IN MM 10 3 262 DEPTH IN MM 11 9 303 WEIGHT LBS KGS 47 4 21 5 OPERATING PRESSURE PSI BAR 10 500 720 MAX CRUSHING FORCE LBF KN 24 504 109...

Page 29: ...29 TECHNICAL DATA...

Page 30: ...700 SPREADING DISTANCE IN MM 31 5 800 NFPA 1936 COMPLIANT YES NFPA 1936 LEVEL RATING N A LOWEST SPREADING FORCE LBF KN 11 870 52 8 HIGHEST SPREADING FORCE LBF KN 18 277 81 3 LOWEST PULLING FORCE LBF K...

Page 31: ...WEIGHT LBS KGS 27 8 12 6 POWER SOURCE 28V MILWAUKEE TOOLS OPERATING PRESSURE PSI BAR 10 000 700 SPREADING DISTANCE IN MM 2 4 61 MAX SPREADING FORCE LBF KN 55 800 248 CERTIFICATIONS NFPA 1936 2015 COMP...

Page 32: ...MILWAUKEE TOOLS OPERATING PRESSURE PSI BAR 10 000 700 DISTANCE OPEN IN MM 10 4 140 PUSHING FORCE LBF KN 23649 9 105 2 The eForce Power Wedge is a ideal tool for first responders usar teams and tactic...

Page 33: ...the E FORCE devices is between 4 F and 176 F Reliable operation cannot be guaranteed outside of this range TYPE PLATE On all E FORCE devices the type plate is located on the body It shows the serial n...

Page 34: ...to rescue trapped or enclosed accident vic tims The combi device s uses include cutting door and roof beams columns and sills as well as opening doors lifting vehicle parts and loads and crushing pipe...

Page 35: ...rescue trapped or enclosed accident victims The cutter s uses include cut ting door and roof beams columns and sills Because the devices are equipped with internal electro hydraulic drive they are no...

Page 36: ...up steering columns vehicle roofs and other obsta cles The Power Wedge is designed for forcible entry Because the devices are equipped with internal electro hydraulic drive they are not linked to a po...

Page 37: ...ped or enclosed accident victims The spreaders are mainly suitable for opening doors and for lifting vehicles and other movable loads Because the devices are equipped with internal electro hydraulic d...

Page 38: ...king cylinder making connection lines unnecessary Oil tank The volume of oil for operation is taken from a piston accumulator This means the entire hydraulic system is completely closed and void of ai...

Page 39: ...tery Connect battery 1 to the rescue equipment 2 Slide the battery along the rails 3 provid ed for this purpose until the battery clicks in To release press the push buttons on both sides of the batte...

Page 40: ...pressive force is reached only if the rocker lever is pushed completely through Close cutter Close spreader Retract ram The device s direction of movement is triggered by moving the rocker lever to th...

Page 41: ...pointing upward and is fixed in place A clamping device as shown in the illustrations is not obliga tory When the blade insert is being changed the battery must be removed from the cutter and not unde...

Page 42: ...insert does not twist If the blade inserts cannot be inserted by hand use the soft face hammer see figure 3 Fig 3 The roll pins are located using a punch and light blows of a hammer from above into th...

Page 43: ...studs are seated correctly pressed completely in The holder for the chain set must be mounted in identical fashion The chain lock must be installed with the latch facing upward NOTE The chain lock is...

Page 44: ...stance away or stay in the danger zone only as long as necessary Cutting Cutters Combination devices The devices cutting capabilities can only be used optimally if they are placed as near as possible...

Page 45: ...strength vehicle body parts such as shock absorbers hinges or steering columns the shear blades arms may cause severe damage Lifting pressing Rams In its closed state the rescue cylinder is positioned...

Page 46: ...er movable loads pushing vehicle parts away and squashing tubes and beams For this the vehicle must be stably stabilized and supported To prevent any sliding during spreading the arms and tips are flu...

Page 47: ...ies in the middle of the hook instead Do not make any repairs on your own Do not stress the chains beyond the permitted load carrying capacity Do not load with a jerking movement Do not galvanize or p...

Page 48: ...nd other hollow profiles are crushed by closing the spreader arms With combi devic es however crushing is only to be performed in the tip area ATTENTION Material to be crushed can suddenly jump away D...

Page 49: ...tion the spreader tips far enough apart under the load to prevent slipping The load being lifted must be constantly monitored tipping rolling away or changing posi tion Also the lifted load must immed...

Page 50: ...y sound manner The following batteries can be charged with the charger TECHNICAL DATA CHARGER MCU VOLTAGE RANGE CHARGING CURRENT QUICK CHARGING CHARGING TIME WEIGHT LBS G 28V 3 5A ca 1h 1 5 700 INPUT...

Page 51: ...o not reach into the device with conductive objects Do not load a damaged battery replace it immediately instead Before every use check the device connection cable battery pack extension cable and plu...

Page 52: ...for a prolonged period of time the battery switches to standby mode To use again the battery must be reactivated recharged The charge status can be called up by pressing the button on the battery see...

Page 53: ...at 3 0 Ah If the battery is fully charged the LED on the charger switches from red to green The battery does not need to be removed from the charger after charging The battery can continue to stay in...

Page 54: ...ories and replacement parts Parts whose replacement has not been described must be replaced by an authorized customer service center CHARGING CYCLES TECHNICAL DATA EXPLANATION CHARGING CYCLES PARTIAL...

Page 55: ...Transport inspection Upon receipt the delivery should be checked immediately for completeness and damage during transport so that a quick remedy can be performed if necessary If there is visible exter...

Page 56: ...ion must be disposed of properly in accordance with local regulations STORAGE The equipment must be stored in a dry and dust free environment where possible Avoid direct UV radiation to the hoses CAUT...

Page 57: ...ng manual All covers and protective devices are installed and in proper work ing order prior to starting work Personal protective equipment Wear the protective equipment for all work NOTE Special refe...

Page 58: ...ction Check the plungers for damage Check the guide piece for damage SHUT DOWN END OF WORK Cutters After work is over the blade tips must be placed one above the other to prevent injury The blades of...

Page 59: ...cian at a frequency of once every 12 months Just like a vehicle this crucial maintenace ensures the tool functions at top performance and safety Your sales representative can answer any question you m...

Page 60: ...ulic system The cleaning can be carried out using a conventional citrus cleaner or using WD 40 MAINTENANCE SCHEDULE A precise maintenance plan with testing intervals regulations and results can be req...

Page 61: ...61 TROUBLE SHOOTING...

Page 62: ...WWW GENESISRESCUE COM 62 RAM SPREADER...

Page 63: ...e used again The hydraulic oil must be completely drained and collected Make sure that the hydraulic oil is disposed of separately For disposal of all device components and packaging materials the dis...

Page 64: ...WWW GENESISRESCUE COM 64 NOTES...

Page 65: ...65 GENESIS RESCUE SYSTEMS 2780 CULVER AVE KETTERING OHIO 45329 TEL 1 937 293 6240 WWW GENESISRESCUE COM...

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Genesis 11c EFORCE 2.0, User Manual

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