General MDF15 Operator'S Manual Download Page 10

with your doctor BEFORE operating the Long Reach
Air Tool. Guard against the possibility of back related
injuries. Always lift the Long Reach Air Tool with leg
muscles and not with the back. 

6) Prolonged use of the Long Reach Air Tool (or other,
similar machines) exposes the operator to vibrations
which may produce Whitefinger Disease (Raynaud's
Phenomenon). This phenomenon reduces the hand's
ability to feel and regulate temperature, produces
numbness and burning sensations and may cause
nerve and circulation damage and tissue necrosis.
Antivibration systems do not guarantee that you will not
sustain Whitefinger Disease. Therefore, continuous
and regular users should closely monitor the condition
of their hands and fingers. After each period of use,
exercise to restore normal blood circulation. If any of
the symptoms appear, seek medical advice
immediately. It is recommended that special gloves,
designed to reduce the effects of Whitefinger Disease
be worn whenever possible and practical. Contact the
Customer Service Department for additional
information. There is no charge for this service.

7) Clothing must be sturdy and snug fitting, but allow
complete freedom of movement. Never wear loose
fitting jackets, scarves, neckties, jewelry, flared or
cuffed pants or anything that could become caught on
controls or moving  parts. Wear long pants to protect
your legs. Protect your hands with heavy duty, nonslip
gloves to improve your grip. Good footing is most
important when operating the Long Reach Air Tool.
Wear sturdy boots with nonslip soles. Steel-toed safety
shoes are highly recommended. Keep shoes properly
laced. Never wear tennis shoes or other, similar type
shoes which afford little or no protection. Wear an
approved safety hard hat to protect the operator'(s')
head(s) where there is a danger of head injuries. Noise
generated by the Long Reach Air Tool and the actual
operating process itself can damage your hearing.
Wear approved sound barriers (ear plugs or ear
mufflers) to protect your hearing. Continuous and
regular operators should have their hearing checked
regularly.

8) Visually inspect the Long Reach Air Tool and
accessory tools for damaged or worn parts. Look for
loose and/or damaged handle grips. Check for loose
and/or broken parts. Determine that operator controls
work freely, all safety devices are operative and
information/safety decals are readable. Check to
determine that the Long Reach Air Tool and all related
accessories are in good mechanical condition
BEFORE utilization. 

9) Contact appropriate representatives to determine
if/where electrical cables, gas lines and other
hazardous items are buried under the work surface
BEFORE utilization. The Long Reach Air Tool and
related accessories are not classified as being
insulated. Contact with buried electrical cables, gas
lines and other hazardous items can result in
electrocution and/or an explosion.

10) Know how the controls operate. Know how to stop
the Long Reach Air Tool quickly in an emergency. 

11) Never exceed the recommended capacities of the
Long Reach Air Tool. Refer to the Specifications
section of this manual for more detailed information.
Always utilize the correct accessory tool designed for
use with the Long Reach Air Tool. Use of an incorrect
accessory tool can result in property damage and/or
personal injury.

OPERATION.

1) Give complete and undivided attention to the job at
hand. Do not chew gum, smoke and/or use smokeless
tobacco while utilizing the Long Reach Air Tool. Do not
attempt to eat and/or drink while utilizing the Long
Reach Air Tool. Determine that eyeglasses, hearing aid
devices and other medical related devices are properly
secured. Keep shoes properly laced. Use of the Long
Reach Air Tool is strenuous and causes fatigue. Help
prevent the cause of an accident. Plan to take work
breaks as required to help maintain proper mental and
physical alertness.

2) The MDF Series Long Reach Air Tools are not
sealed or insulated. Do not operate any Long Reach
Air Tool in an explosive atmosphere or near
combustible materials. Refer to current OSHA and
National Electric Code® rules and regulations.

3) The MDF Series Long Reach Air Tools are designed
for use by one operator. Use of the Long Reach Air
Tool by more then one operator can lead to confusion
and loss of control, resulting in property damage and/or
personal injury. Never operate the Long Reach Air Tool
with an improper number of operators. If it is felt that
more than one operator is required to furnish additional
"down pressure" to the accessory tool STOP and
contact the Customer Service Department for specific
operational and service/maintenance information.
There is no charge for this service.

4) Do not operate the Long Reach Air Tool with
onlookers close by. Caution all onlookers to stand
clear. The operational process can result in flying

MDF SERIES LONG REACH AIR TOOLS FORM GOM6019801, VERSION 1.0, AUTHORIZATION: DVR, PAGE: 8

Summary of Contents for MDF15

Page 1: ...performing any service related function When ordering replacement parts please supply the following information model number serial number and part number For customer service assistance telephone 80...

Page 2: ......

Page 3: ...factory personnel are available to ensure that each General product delivers the intended performance value and investment return Our personnel can readily answer your concerns or questions regarding...

Page 4: ...UP FOR OPERATION DETERMINATION OF POTENTIAL SUBSURFACE HAZARDS IN THE PROPOSED WORK LOCATION S INSTALLING AN ACCESSORY TOOL ATTACHING THE LONG REACH AIR TOOL TO THE AIR CADDY AND AIR HOSE ASSEMBLIES...

Page 5: ...MDF SERIES LONG REACH AIR TOOLS FORM GOM6019801 VERSION 1 0 AUTHORIZATION DVR PAGE 3 DESCRIPTION PAGE Storage Specifications Replacement Parts Diagrams Accessory Tool Applications Chart 26 27 29 40...

Page 6: ...mage injury or even death It is the responsibility of the owner s and or operator s to determine that the Long Reach Air Tool is being utilized and or operated within the scope of its intended job fun...

Page 7: ...Tool can result in property damage and or personal injury including death Each potential operator not willing to assume the operational and physical liability described and or associated with the use...

Page 8: ...H AIR TOOL IN ACCORDANCE WITH BUT NOT NECESSARILY LIMITED TO THE SPECIFICATIONS GUIDELINES AND OPERATIONAL INFORMATION CONTAINED IN THE APPLICABLE OPERATOR MANUAL 6 COMPREHENSIVE OPERATIONAL INSTRUCTI...

Page 9: ...PERATE THE LONG REACH AIR TOOL UNTIL EACH OPERATOR COMPLETELY COMPREHENDS THE CONTENTS OF THIS MANUAL THE APPLICABLE SAFETY AND OPERATIONAL INFORMATION VIDEO TAPE AND APPLICABLE SUPPLEMENTAL INFORMATI...

Page 10: ...y decals are readable Check to determine that the Long Reach Air Tool and all related accessories are in good mechanical condition BEFORE utilization 9 Contact appropriate representatives to determine...

Page 11: ...be utilized to properly complete the job with the degree of efficiency and safety required Contact the Customer Service Department for specific information regarding suitable job applications job site...

Page 12: ...coupling devices utilized with the air tool must comply with all applicable OSHA and or industry standards for configuration capacity and safety UTILIZING COUPLING DEVICES NOT MEETING APPLICABLE OSHA...

Page 13: ...5 Insert the attach fitting into the manifold and secure tight There is no gasket or O type ring utilized for sealing purposes Inspect the attach fitting and manifold area for proper fit and security...

Page 14: ...rsonal safety and help maximize overall productivity Such a program will include but not be limited to the following a Determine the compressed air power source is in proper mechanical condition inclu...

Page 15: ...laced between the compressed air source and the Long Reach Air Tool The function of the Air Caddy is to provide clean lubricated air at the specified pressure level and is composed of the following co...

Page 16: ...es to facilitate the addition of connecting devices to the air hose assemblies Most operating configurations will allow for air hose of specific lengths to be attached to the inlet and outlet nipples...

Page 17: ...ices are of proper type and structural condition that allow them to perform their intended job function as outlined within this manual 2 Throttle valve control is in a proper mechanical condition that...

Page 18: ...D PRESSURIZED PIPELINES CONTAINING SUCH MATERIALS AS NATURAL GAS PROPANE ETC 2 BURIED POWER CABLES BEFORE OPERATING THE LONG REACH AIR TOOL AND ACCESSORY TOOL IN THE PROPOSED LOCATION S CONTACT ALL AP...

Page 19: ...he retaining bushing over the round shank of the accessory tool with the shoulder of the retaining bushing against the upset collar The retaining bushing incorporates a split to facilitate installatio...

Page 20: ...Accessory tool removal is accomplished by reversing the installation process The PN MDF15 7010 Service Tool can be utilized to help separate the retaining bushing from the tool retainer A 1 8 inch lon...

Page 21: ...can exist FIGURE 16 10 If the Air Caddy is not being utilized for the job application proceed to manually lubricate the Long Reach Air Tool with the following procedure a Disconnect the air hose from...

Page 22: ...MPROVE THE GRIP GRIPS SHOULD BE REPAIRED AND OR REPLACED WHEN THEY BECOME WORN AND OR DAMAGED FROM USE DO NOT OPERATE THE LONG REACH AIR TOOL UNTIL SUCH GRIPS ARE REPAIRED AND OR REPLACED WITH FACTORY...

Page 23: ...is with the throttle control valve in its maximum depressed position FIGURE 21 FIGURE 19 FIGURE 20 5 Do not depress the throttle control valve unless the tip chisel or blade of the accessory tool is i...

Page 24: ...lly those involving the use of moil points or narrow type chisels can promote the use of the Long Reach Air Tool as a pry bar The length of the barrel can allow the operator to utilize the tool to pry...

Page 25: ...orarily on the job site in a horizontal position on a suitable surface such as a floor Storage in a vertical position against a wall is an acceptable alternative if proper support can be afforded to p...

Page 26: ...o the point where individual replacement is necessary Disassembly of the Long Reach Air Tool is required for cleaning purposes and the replacement of specified components Repair related functions for...

Page 27: ...ss than 0 7155 18 1737 for the MDF15 and 0 8625 inch 21 910 mm for the MDF35 Long Reach Air Tool c The tool receiver bushing PN MDF15 0050 MDF15 or MDF35 0040 MDF35 must be free of excessive wear arou...

Page 28: ...using with an appropriate solvent Inspect the valve spool PN MDF15 0300 and O rings PN MDF15 0260 and MDF15 0270 for wear distortion and external markings If required replace the valve and or the O ri...

Page 29: ...t produce required performance for any specific job application RATED AIR CONSUMPTION 6 CFM 3 0 lit sec ENERGY PER BLOW RATED 5 0 ft lbs 3 6 J AIR CONSUMPTION AND PRESSURE BLOW FREQUENCY RATED AIR CON...

Page 30: ...392 88 ACOUSTICAL POWER LEVEL Lwa dB a CEE 85 409 101 VIBRATION LEVEL PER ISO 8662 5 Less than 8 3 ft sec2 2 5 m sec2 BARREL CONSTRUCTION Steel ACCESSORY TOOL Steel RECEIVER CONSTRUCTION ACCESSORY TO...

Page 31: ...MDF SERIES LONG REACH AIR TOOLS FORM GOM6019801 VERSION 1 0 AUTHORIZATION DVR PAGE 29 Replacement Parts Diagrams MDF Long Reach Air Tools MDF15 MDF35...

Page 32: ...MDF SERIES LONG REACH AIR TOOLS FORM GOM6019801 VERSION 1 0 AUTHORIZATION DVR PAGE 30 Long Reach Air Tool Assembly Model MDF15...

Page 33: ...F15 0290 MDF15 0280 MDF15 0310 MDF15 0320 SG24 5070 MDF 5050 SP8 5040 MDF 5040 SP8 5010 Retainer Tool Bushing Retaining Deflector Air Bushing Tool Receiver O Ring Cylinder Pin Alignment Nut Jam Piston...

Page 34: ...MDF SERIES LONG REACH AIR TOOLS FORM GOM6019801 VERSION 1 0 AUTHORIZATION DVR PAGE 32 Long Reach Air Tool Assembly Model MDF35...

Page 35: ...MDF15 0300 MDF15 0310 MDF15 0320 SG24 5070 MDF 5050 SP8 5040 MDF 5040 MDF 5010 Retainer Tool Bushing Retaining Head Plug Friction Bushing Tool Receiver Deflector Air Cylinder Pin Alignment Piston Valv...

Page 36: ...Long Reach Air Tool Reference Number PART NUMBER DESCRIPTION QTY 1 2 3 4 MDF15 1100 MDF15 1200 MDF15 1300 MDF15 1400 Moilpoint 371 Inch Hexagon 1 Inch Chisel 371 Inch Hexagon 2 Inch Chisel 371 Inch H...

Page 37: ...Long Reach Air Tool Reference Number PART NUMBER DESCRIPTION QTY 1 2 3 4 MDF35 1100 MDF35 1200 MDF35 1300 MDF35 1400 Moilpoint 580 Inch Hexagon 1 Inch Chisel 580 Inch Hexagon 2 Inch Chisel 580 Inch H...

Page 38: ...th MDF35 Long Reach Air Tool Referance Number PART NUMBER DESCRIPTION QTY 1 2 3 4 5 6 MDF35 1501 16080000 15080800 MDF35 1600 MDF35 1610 MDF35 1620 Scraper Blade Holder Less Blades Washer Lock 1 2 Pla...

Page 39: ...7 8 9 10 11 MDF 1000 010 EP8 0140 MDF 1000 020 MDF 1000 030 MDF 1000 040 18040000 16040000 15040700 30040200 EP8HL 0120 MDF 1000 050 Frame Air Caddy Mount Rubber Filter Air Regulator Air Oiler Air Nut...

Page 40: ...MDF SERIES LONG REACH AIR TOOLS FORM GOM6019801 VERSION 1 0 AUTHORIZATION DVR PAGE 38 Display Stand Assembly MDF Series Air Tools...

Page 41: ...040000 15040500 15041200 MDF 1000 0220 MDF 1100 0210 MDF 1100 0200 15042000 FP 164 Leg Stand Leg Stand Lower Base LH Base RH Plate Base Tray Tool Box Strap Support Tube Weldment Tie Nylon 6 Long Rod S...

Page 42: ...oilpoint MDF35 1200 1 Inch Chisel O O O MDF35 1300 2 Inch Chisel O X X X X X MDF35 1400 4 Inch Chisel MDF35 1500 Scraper Blade Holder With Appropriate Blade O Limited performance or productivity rates...

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