General Excalibur 40-200C Setup & Operation Manual Download Page 33 | Manualshive

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General Excalibur 40-200C Setup & Operation Manual Download Page 33

33

Stand

(#40-085)

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Summary of Contents for Excalibur 40-200C

Page 1: ...ection outlet and adjustable scales Under table steel dust enclosure with access door adjustable air vent power cord grommet and 4 dust port with 2 1 4 branch inlet to the fence Includes 2 1 4 dust ho...

Page 2: ...t is safe to do so Once you ve read through these instructions keep this manual handy for future reference Disclaimer The information and specifications in this manual pertain to the unit as it was su...

Page 3: ...d 2 year Limited Warranty or under our Limited Lifetime Warran ty all defective parts components or machinery must be returned freight or postage prepaid to General International or to a nearby distri...

Page 4: ...only 13 Attach the stand to the table 14 Engaging disengaging the stand casters 14 40 080 Router fence 15 Prepare the table for router lift 18 40 130 Dust collection kit 19 Mounting a router 20 Leveli...

Page 5: ...ules for Safe Operation To help ensure safe operation please take a moment to learn the machine s applications and limita tions as well as potential hazards GENERAL INTERNATIONAL disclaims any real or...

Page 6: ...a few moments to either paint using non slip paint or using tape define on the floor the limits or perimeter of each machines safety zone Take steps to ensure that all operators and shop visitors are...

Page 7: ...UST SHIELD I FENCE BODY J INSERT RING WRENCH K INFEED FENCE FACE L 3 4 X 3 4 MITER T SLOT FOR MITER GAUGE M 3 8 MITER T SLOT FOR SELF MADE JIGS N INSERT RING WRENCH STORAGE 7 T O DUST ENCLOSURE BOX AC...

Page 8: ...OF CONTENTS QTY 40 080 ROUTER FENCE 40 200 a DUST SHIELD 1 b 2 1 4 dust collection outlet 1 c FENCE LOCKING HANDLE 2 d FENCE BODY 1 e FENCE FACE 2 f FENCE SIDE RAIL W SCALE 2 g FENCE MOUNTING BRACKET...

Page 9: ...R LIFT a ROUTER LIFT 1 b ROUTER LIFT CRANK HANDLE 1 c INSERT RING WRENCH 1 d STARTER PIN 1 e HEX SOCKET HEAD BOLT 2 f 2 5 MM ALLEN KEY 1 g 3 MM ALLEN KEY 1 h 4 MM ALLEN KEY 1 i 6 MM ALLEN KEY 1 LIST O...

Page 10: ...SCREW 10 d FLAT WASHER 6 e LOCK WASHER 6 f HEX SOCKET CAP SCREW 6 Note Supplied hardware is the same for 40 200C or 40 200P with cast iron or phenolic table For 40 200M with MDF table the following h...

Page 11: ...remaining legs C and the other top side bra ce to the top of the legs D RIGHT SIDE STAND SUB ASSEMBLY LEFT SIDE STAND SUB ASSEMBLY A B A C C D A 3 Attach the swivel caster assembly to a bottom side b...

Page 12: ...See step 3 on page 14 The router lift crank handle may be stored on the holder as shown above B 12 Insert a phillips head screw with hex nut through one of the holes on the left top cross brace and f...

Page 13: ...ations of any after market surface pro tectant or rust inhibitor Tip With a screw driver push a solvent saturated rag into the T slots to remove the grease CLEANING THE CAST IRON TABLE FOR 40 200C ONL...

Page 14: ...derside of the cast iron table the leveler screws will already be in place If you didn t thread them in now The nut will sit on the top side of the flange that the router lift plate will rest on A B T...

Page 15: ...sembly order shown in D Note The hex head bolts and square nuts supplied with the fence are coarse thread and the hex head bolts supplied to attach the 40 130 Dust Enclosure are fine thread 15 A B Bef...

Page 16: ...leave the T head of the bolts protruding from the fence B C D A 9 Slide the slot of one fence face onto the 3 elongat ed bolt heads then tighten the lock knobs on the other side of the fence 10 Repea...

Page 17: ...square nut B on both screws as shown in C 13 Insert the square nut in the fence body slot A 14 Insert the other square nut in the slot on the other side of the fence B A B C A 15 Center the dust outle...

Page 18: ...able adjust the 4 phillips head screws in the corners A up or down until the plate is flat and level with the table surface 2 Use a straightedge to test the plate for level with the table top 1 Place...

Page 19: ...ecure one end of the dust hose to the 2 1 2 inlet on the dust port A and the other end ot the dust outlet on the fence B 8 The vent on the dust enclosure allows you to adjust airflow and maximize dust...

Page 20: ...INE TO THE POWER SOURCE BEFORE YOU HAVE COM PLETED THE INSTALLATION AND ASSEMBLY STEPS DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO SO Clean packing lubricant from the lift po...

Page 21: ...ave pins or protrusions E on the housing You will need to turn twist the motor as you slide it into the clamping area or onto the reducer collar For installation with reducer collar 1 Install the coll...

Page 22: ...s needed for freehand or template routing only A 22 4 The routers collet should now be protruding out from the top plate This will facilitate tool router bit changing from above the table eliminating...

Page 23: ...it to be then lock in position by re tightening the lock knob Repeat for the sliding scale on the other rail A B A ADJUSTING THE FENCE FACES A B C Depending on the size of the workpiece and the bit be...

Page 24: ...with a simple on off switch featuring a removable lock out safety key To prevent unauthorized use or unintentional start up remove the safety key and store it in a safe place whenever the router table...

Page 25: ...OFILE CUTTING BE SURE TO ATTACH THE SUPPLIED DUST SHIELD 25 Note when not in use the spacer bars can be stored on the t track on the back of the fence body as shown Each spacer bar has two sides which...

Page 26: ...6 If needed loosen the lock knobs on the back of the fence and adjust the faces to adjust the gap between the fence faces and the bit leaving a clearance of roughly 1 4 between the bit and each fence...

Page 27: ...B TENSIONING THE DRIVE CHAIN 1 Lower the lift to its lowest position and then remove it from the table 2 Using a 6 mm allen key loosen the cap screw A Fig 1 3 Push the sprocket assembly B Fig 2 furth...

Page 28: ...For Excalibur router table 9 1 4 x 11 3 4 Phenolic insert plate 40 114 For Excalibur router tables 9 1 4 x 11 3 4 Aluminum insert plate 40 115 For Excalibur router tables Reducer collar fits 3 1 2 mo...

Page 29: ...29 Notes...

Page 30: ...with model 40 200C 4 4 3 1 7 7 7 7 7 7 7 7 5 6 5 6 9 8 2 2 PART NO REFERENCE NO DESCRIPTION SPECIFICATION QTY 40045 01 3224U014A PHENOLIC TABLE 3224 800 X 600 1 40045 02 903M06030 FLAT HEX SOCKET HEAD...

Page 31: ...M06030 FLAT HEX SOCKET HEAD SCREW M6 X 30 2 40049 03 907M06013 WOOD NUT M6 X 13 2 40049 04 907007004 WOOD SCREW 7 X 40 10 40049 05 60700030A T SLOT GUIDE RAIL 3224 1 40049 06 905316058A SELF TAPPING S...

Page 32: ...2240035A H SPACER 401MM 2 40080 09 32240036 FENCE FACES 451MM 2 40080 10 32240037 SAFETY GUARD 1 40080 11 32240038 FENCE SPACER 2 40080 12 32240039 SIDE BRACKET BASE 320MM 2 40080 13 32240040 SIDE BRA...

Page 33: ...33 Stand 40 085...

Page 34: ...PART N0 REF NO DESCRIPTION SPECIFICATIONS QTY PARTS LIST 40 085 NOTES 34...

Page 35: ...24 8B 25 25 29 13 40 14 1 22 3 5 22 5 22 5 2 32 27 20 12 29 12 27 26 12 10 9 29 32 20 12 26 20 11 20 26 27 36 36 16 38 16 38 15 15 35 18 21 18 15 33 15 33 6 39 7 31 37 34 4 28 17 23 26 27 35 Router l...

Page 36: ...3 40125 17 60700009 LIFT CRANK HANDLE 1 40125 18 60800005 SLEEVE 3 40125 19 60800018 SCALE PLATE 1 40125 20 908M06006 SET SCREW M6 X 6 9 40125 21 60800002 BUSHING 4 40125 22 9236805Z0 BEARING 6805ZZ 5...

Page 37: ...0130 08 32240006 POWER CORD CLAMP 2 40130 09 32240007 BOTTOM BOX PANEL 1 40130 10 32240008 VENT BASE 1 40130 11 32240009 VENT ADJUSTMENT PLATE 1 40130 12 920040100 RIVET M3 2 5 40130 13 AIR HOSE FENCE...

Page 38: ...IMPORTANT When ordering replacement parts always give the model number serial number of the machine and part number Also a brief description of each item and quantity desired MODEL 40 200C...

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