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2.4M SERIES 1241 ANTENNA 

  

4096-859 

ASSEMBLY MANUAL 

 

REVISION A 

Prodelin Corporation 

Page 13 

8/17/2012 

2.2.  REFLECTOR QUADRANT ORIENTATION 

 

The  series  1244  reflector  quadrants  are  labeled  #1,  #2,  #3  and  #4.  These 

numbers  may  be  found  molded  into  the  back  of  each  quadrant  at  the  inside 

corner. Note that each quadrant has a longer side (major axis) and a shorter side 

(minor axis). In the standard upright position, the antenna elevation angle range 

is between 5 and 90 degrees. When viewed from behind in the standard position 

(feed support at the bottom),  quadrant #1 should be in the upper left; #2 is lower 

left; #3 is lower right and #4 in the upper right position. See Figure 3. 

However,  to  allow  a  lower  profile  installation  or  in  areas  of  high  snow 

accumulation,  the  reflector  can  be  assembled  in  the  inverted  position  (feed 

support at the top). In this position, quadrant #1 would be in the lower right; #2 

upper right; #3 in upper left and #4 in lower left position. See Figure 4. 

When  assembling  for  the  inverted  position,  the  Back  Frame  (item  14)  must  be  turned  180 

degrees from its standard position prior to its mounting to the Az/El positioner – see Step 2. 

Also 

note

  that  the  optional  feed  stabilization  kit  cannot  be  used  when  the  reflector  is  used  in  the 

inverted position. 

 

    

Figure 3: Reflector Orientation Standard

 

 

 

 

 

 

Center Line 

of Reflector 

Feed Rod 

Holes 

Feed Support at Bottom 

Q1 

Q4 

Q3 

Q2 

Summary of Contents for 2.4M SERIES 1241 ANTENNA

Page 1: ...MANUAL REVISION A Prodelin Corporation Page 1 8 17 2012 4096 859 Revision A August 7 2012 ASSEMBLY MANUAL 2 4M SERIES 1241 ANTENNA GENERAL DYNAMICS SATCOM Technologies 1500 Prodelin Drive Newton NC 28...

Page 2: ...some of the information or documents that were incorporated into such drawings sketches computer programs plans specifications technical data prototype products blueprints photographs instructions dia...

Page 3: ...5 MECHANICAL INSTALLATION TOOLS 7 1 6 SITE SELECTION 8 1 7 SUGGESTED MAST FOUNDATION 8 2 ANTENNA INSTALLATION 9 2 1 AZ EL POSITIONER INSTALLATION 12 2 2 REFLECTOR QUADRANT ORIENTATION 13 2 3 REFLECTOR...

Page 4: ...ECTOR SPACER INSTALLATION 15 FIGURE 6 REFLECTOR SUPPORT ASSEMBLY 15 FIGURE 7 REFLECTOR SUPPORT BRACKETS 16 FIGURE 8 REFLECTOR BTM SUPPORT BRACKETS 17 FIGURE 9 QUAD 2 INSTALLATION 18 FIGURE 10 QUAD 3 I...

Page 5: ...2 4M SERIES 1241 ANTENNA 4096 859 ASSEMBLY MANUAL REVISION A Prodelin Corporation Page 5 8 17 2012 Figure 1 2 4m Series 1241 Antenna...

Page 6: ...a performance 1 2 Unpacking and Inspection The system containers should be unpacked and inspected at the earliest date to insure that all material has been received and is in good condition A packing...

Page 7: ...10 3 8 drive Ratchet with Sockets and 6 extension see Table 1 Table 1 Wrench and Socket Sizes Required HARDWARE SIZE SAE WRENCH SIZE METRIC WRENCH SIZE MAX RECOMMENDED TORQUE 10 5 16 1 2 13mm 15 ft l...

Page 8: ...undation NOTES 1 2 x 2 x 1 4 HRS Angle and schedule 40 pipe should conform with ASTM A36 and ASTM A53 Type E and S Grade B 2 All concrete should conform to building code standards and have a minimum c...

Page 9: ...4m RT 4pc Quad 1 1 2 0179 448 Reflector 2 4m RT 4pc Quad 2 1 3 0179 444 Reflector 2 4m RT 4pc Quad 3 1 4 0179 445 Reflector 2 4m RT 4pc Quad 4 1 5 0185 3607 AZ EL Positioner 1 6 0168 415 Elevation Adj...

Page 10: ...flector Spacer 65 4 16 8110 007 Nut 7 8 9 Hex Jam 4 17 8201 052 Flat washer 7 8 USS STD 4 18 8202 068 Lock washer 7 8 Internal Tooth 4 0200 1865 AZ EL Hardware Kit 19 8036 016 Bolt 1 8 x 2 00 Hex 2 20...

Page 11: ...sher 5 16 STD 24 28 8101 009 Nut 5 16 18 Hex 24 0200 1829 Reflector Support Hardware Kit 29 8032 010 Bolt 3 8 16 x 1 25 Hex 14 30 8201 042 Flat washer 3 8 USS STD 28 31 8202 042 Lock washer 3 8 STD 14...

Page 12: ...lip AZ EL positioner ITEM 5 over the mast pipe Tighten the set screws snug against the mast pipe STEP 2 Insert elevation tube ITEM 6 using 1 hardware ITEMS 19 21 22 Lightly tighten at this time STEP 3...

Page 13: ...s lower left 3 is lower right and 4 in the upper right position See Figure 3 However to allow a lower profile installation or in areas of high snow accumulation the reflector can be assembled in the i...

Page 14: ...ERIES 1241 ANTENNA 4096 859 ASSEMBLY MANUAL REVISION A Prodelin Corporation Page 14 8 17 2012 Figure 4 Reflector Orientation Inverted Center Line of Reflector Feed Rod Holes Feed Support at Top Q1 Q4...

Page 15: ...le on the face of the reflector Secure insert with 7 8 hardware items 16 17 18 Snug only to allow freedom of movement for the back frame assembly Repeat step for quadrants 2 3 4 Reflector Petal 15 16...

Page 16: ...time B Place the RH and LH bottom brackets items 7 8 on the bottom cross arm and secure with 3 8 hardware items 29 30 31 32 as shown Snug hardware by hand only at this time C Place the two center brac...

Page 17: ...are fully seated against the reflector support with no gaps between any of the components before completing the next procedure Insert 3 8 hardware items 29 30 thru the reflector support item 12 and t...

Page 18: ...that the longer side should be aligned with the major axis Note the location of the feed support mounting hole at the bottom of the reflector in Figure 9 B Insert a 5 16 bolt item 25 thru the seam ri...

Page 19: ...he major axis B Insert 5 16 bolts with washers items 25 26 thru the brackets and the major seam ribs as shown Secure with 5 16 hex nuts and washers items 26 27 28 Hand snug only C Insert the 1 2 bolt...

Page 20: ...e 1 Note Make sure the Reflector brackets items 7 8 9 10 11 and the cross arm item 13 are fully seated against the reflector support with no gaps between any of the components before completing the ne...

Page 21: ...sition Insert the elevation rod assembly item 14 thru the elevation adjustment tube at the back of the positioner Install the 1 hex nut and flat washer items 21 24 Adjustment Tube STEP 8 Locate the el...

Page 22: ...the reflector support as shown in Figure 4 Remember to add 17 35 degrees to the reading to allow for the reflector s offset angle or subtract 17 35 degrees if inverted 2 Raise or lower the antenna to...

Page 23: ...5 3 Reflector General Dynamics reflector does not require any maintenance The composite construction of the reflector is virtually impervious to any damages that could be caused by weather or other at...

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