Generac Power Systems PowerManager 004975-2 Manual Download Page 10

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3.4.2  LOAD SHED 1, 2 & 3 KW

These values are only used if the Load Shed Enable box is checked. 

If generators within the system go off-line, load shed contacts will 

be closed (activated) based on the values entered here. The load 

sheds have a priority, with load shed 1 being the highest. If the 

value in load shed 1, added to the critical load value, cannot be 

supported by the system, the three load sheds all activate. If criti-

cal plus load shed 1 can be supported, but not load shed 2, then 

2 and 3 activate. However, because of the priority, if load shed 1 

cannot be supported, but load sheds 2 and 3 can, they all still 

must activate.

3.4.3  ATS CRITICAL LOAD

The number entered here tells the PM-SC the critical standby load. 

This value is typically set to be equal to the size of the smallest 

generator in the system. This value typically represents the size of 

the “critical load 10 second start” transfer switch as well.

3.4.4  PERMISSIVE (ATS LOAD) 1, 2, 3

These values are used to control the permissive outputs of the 

PM-SC. Each one represents a permissive relay (two contacts). 

ATS 1 load has a higher priority than ATS 2, which is higher than 

ATS 3. Therefore, when closing permissive contacts, the system 

will wait until the generators can support ATS critical load plus ATS 

1 load before any permissive will close, even if the generators can 

support the settings of ATS 2 or ATS 3 loads.

3.4.5  ATS TRANSFER DELAY

The number of seconds entered in this box represents the delay 

time before a permissive will activate. This delay acts on all 

permissive outputs, ATS 1, ATS 2 and ATS 3. For example, if the 

value is set to 15 seconds, then as soon as the PM-SC determines 

it should activate the permissive 1 output, it starts the timer and 

waits 15 seconds before activation. Then, when ready to activate 

permissive 2, it waits another 15 seconds, etc. If no delay is 

wanted set the delay time to zero.

3.4.6  GENERATORS OUT OF SERVICE

Checking any box Gen1 through 10 tells the system that the 

checked generator(s) has been intentionally taken out of service 

(for example, for maintenance). The PM-SC will then not expect 

that generator to start during a two-wire start sequence.

3.4.7  SPECIAL ATS OPERATION

This box will enable the special operation to allow an MPS system 

to run with one ATS load transfer switch. When the box is checked, 

load shed is automatically enabled by Genlink. The ATS Transfer 

Delay field will be set to 1 second if it is set to 0 before selecting 

the special ATS mode. The delay must be 1 second or greater in 

the special mode. The ATS Load fields will display 0. This should 

not be changed. Select Load sheds as you would normally do for 

MPS. In this mode, if 1 or more units fails to start, the load sheds 

will activate after the ATS transfer delay timer expires followed by 

the ATS permissive 5 seconds later. Then the ATS permissive will 

stay active allowing the generator to connect to the bus after being 

restarted once the fault is cleared. The load sheds can be manually 

reset after the unit is back online. 

3.5  

PRODUCING AND PRINTING 
REPORTS

A report screen is displayed when the “REPORT” button is clicked. 

Clicking on the printer icon can print this, or it can be printed to 

disk via the envelope icon.

3.6  SETTING THE TIME & DATE

To change the time and date stored in the PM-SC, click on the time 

and date displayed on the main screen. The screen in Figure 3.6 

allows setting the time and date into the PM-SC. It displays the 

unit’s currently set time and date. This is the same as the time and 

date displayed on the front panel of the PM-SC control box.

Figure 3.6 — Setting Time & Date

3.7  

COMMUNICATIONS – PM-SC 
TO GENERATORS

The PM-SC communicates to the generators via a dedicated 

RS485 port using the industry standard Modbus RTU protocol. 

Up to ten generators can be connected to the PM-SC using the 

same two wire serial bus. The PM-SC uses this bus to monitor 

the status of the generators and to start and stop the units. The 

PM-SC module will also relay requests from GenLink to individual 

generators via this bus.

Operation

Summary of Contents for PowerManager 004975-2

Page 1: ...MA 1 Enclosure Model 005039 1 NEMA 3R Enclosure Model 005047 1 NEMA 3R Enclosure with Heater PowerManager System Controller PM SC nOnly qualified electricians or contractors should attempt installatio...

Page 2: ...munication Issues 9 3 10 Relay Functionality 9 3 11 Backup Modes of Operation 10 3 11 1 Introduction 10 3 11 2 Abbreviations 10 3 11 3 Documents 10 3 11 4 Standard Control System 10 3 11 5 Normal MPS...

Page 3: ...az ard This symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equip ment The manufacturer stro...

Page 4: ...Never work on the equipment when physically or mentally fatigued Inspect the generator s regularly and repair or replace all damaged or defective parts immediately Always use factory authorized parts...

Page 5: ...to local state and national electrical and building codes Comply with regulations the Occupational Safety and Health Administration OSHA has established Also ensure that the generator s is installed...

Page 6: ...ets with different power ratings Real time clock and calendar included user programmable to set exercisers based on date and time of day Monitoring set up of parameters and commands using New Generati...

Page 7: ...the PC as well as Genlink this is supplied with the converter box Use the re direction software to select an unused port on your PC that will be re directed to the PC s LAN connection for example com...

Page 8: ...ot set a leading power factor 3 1 7 SLAVE ADDRESS This is the Modbus slave ID of the generator and must correspond to the Modbus ID setting in the corresponding PM PC control panel Set all the paramet...

Page 9: ...The base load can be programmed into the Kw setting field The power factor is fixed at 1 00 for exercise and cannot be adjusted 3 2 2 KW AND POWER FACTOR LIMITS These settings are only used to set up...

Page 10: ...ecking any box Gen1 through 10 tells the system that the checked generator s has been intentionally taken out of service for example for maintenance The PM SC will then not expect that generator to st...

Page 11: ...TION ISSUES Normally communication problems can be resolved with the help of either the Genlink or Touchscreen com port diagnostic displays see Figures 3 7 and 3 8 Select the diagnostic display then c...

Page 12: ...g the generators to the bus proportion ally share load across all connected generators disconnect the generators from the Bus and shut the generators down The PM SC also accumulates data from the gene...

Page 13: ...e for Enabling Manual Backup Operation Using GenLink connect to the PM SC Open the Configuration pull down menu and select Regulator Settings Figure 3 10 Figure 3 10 Regular Settings In the lower left...

Page 14: ...Status After all the running generators are connected to the Bus the operator must determine what generator power is available and what the load requirements are If there is enough power available for...

Page 15: ...procedure Go to each generator in the MPS that is in the MANUAL mode and using the generator touch screen main menu select the Diagnostics page Figure 3 17 Figure 3 17 Diagnostics Press the Cancel MA...

Page 16: ...eration is available with PM PC and PM SC firmware version 2 2H or later Figure 3 20 The automatic backup operation consists of the normal MPS operation with the added ability of each generator PM PC...

Page 17: ...er is available and what the maximum power needs are If there is enough power available for a given permissive to be active the PM PLS will activate the appropriate permissive signals If a generator s...

Page 18: ...ch requests When the keyswitch is in the MAN position the PM SC will start the genera tors as though a two wire remote start had been issued This is to allow the system to be activated in the event th...

Page 19: ...lax errors EITHER 1 Switch on the power to the unit 2 During the initialization phase a menu will appear briefly Press the CONFIG button 3 Now use the CALIBRATE button to calibrate the screen 4 Five c...

Page 20: ...th the circuit diagram You should refer to this diagram to see that the correct input has operated Outputs from the controller are generally open collector This means that they sink current through a...

Page 21: ...for customer use 5 User assigned 5 Free for customer use 6 User assigned 6 Free for customer use 7 Auto Led On Front Panel Led 8 User assigned 8 Free for customer use 9 Fault Led On Front Panel Led 1...

Page 22: ...4 20ma User config channel 12 13 4 20ma User config channel 13 14 4 20ma User config channel 14 15 4 20ma User config channel 15 16 4 20ma User config channel 16 17 4 20ma User config channel 17 18 B...

Page 23: ...E4086 in the back of this manual 1 Ensure that utility power is OFF at this point 2 Connect 18AWG or heavier double insulated wire fused at the source to terminals TB2 1 2 3 in the PM SC and run this...

Page 24: ...tween generators should only have one end of the shield connected 7 Connect the standard telephone jack to a telephone line using an RJ 11 type cable 8 If an optional Annunciator is to be used connect...

Page 25: ...23 Notes...

Page 26: ...24 Notes...

Page 27: ...25 Notes...

Page 28: ...26 Installation Diagrams NEMA 1 Drawing No 0E7619 C...

Page 29: ...27 NEMA 1 Drawing No 0E7619 C Installation Diagrams...

Page 30: ...28 Installation Diagrams NEMA 3R Drawing No 0H3175 A...

Page 31: ...29 NEMA 3R Drawing No 0H3175 A Installation Diagrams...

Page 32: ...Parts shipment costs are reimbursed at ground shipment rates Costs related to requests for expedited shipping will be the responsibility of the customer 11 Verification of required maintenance may be...

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Page 46: ...1 DECAL 24V SUPPLY 44 0E7438 1 DECAL POWER MANAGER SC TB6 45 062684 1 LUG SLDLSS 2 0 12 X 11 32 CU 46 067210A 1 DECAL GROUND LUG 47 091472 FT DUCT WIRING 1X1 5 6 FT 48 091472A FT COVER WIRE DUCT 1 IN...

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