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7000EXL Extended Life Generator

EQUIPMENT

DESCRIPTION

Read this manual carefully and become familiar
with your generator. Know its applications, its
limitations and any hazards involved.

This generator is an engine–driven, revolving field, alternating
current (AC) generator. It was designed to supply electrical
power for operating compatible electrical lighting, appliances,
tools and motor loads.The generator’s revolving field is
driven at about 3,600 rpm by a single-cylinder engine.

CAUTION!

DO NOT exceed the generator’s

wattage/amperage capacity. See “Don’t Overload the
Generator” on page 10.

Every effort has been made to ensure that information in this
manual is accurate and current. However, Generac reserves
the right to change, alter or otherwise improve the product
and this document at any time without prior notice.
The Emission Control System for this generator is warranted
for standards set by the Environmental Protection Agency. For
warranty information refer to the engine owner’s manual.

SAFETY RULES

This is the safety alert symbol. It is used to
alert you to potential personal injury hazards.
Obey all safety messages that follow this
symbol to avoid possible injury or death.

The safety alert symbol (

) is used with a signal word

(DANGER, CAUTION,WARNING), a pictorial and/or a
safety message to alert you to hazards. DANGER indicates
a hazard which, if not avoided, will result in death or serious
injury. WARNING indicates a hazard which, if not avoided,
could result in death or serious injury. CAUTION
indicates a hazard which, if not avoided, might result in
minor or moderate injury. CAUTION, when used
without the alert symbol, indicates a situation that could
result in equipment damage. Follow safety messages to
avoid or reduce the risk of injury or death.

The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

WARNING

In the State of California a spark arrester is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. If you equip the muffler with a spark arrester,
it must be maintained in effective working order.

• Operate generator ONLY outdoors.

• Keep at least 2 feet of clearance on all sides of generator for

adequate ventilation.

• DO NOT operate generator inside any building or enclosure,

including the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide,
an odorless, colorless, poison gas.
Breathing carbon monoxide will cause nausea,
fainting or death.

DANGER

• When using generator for backup power, notify utility

company. Use approved transfer equipment to isolate
generator from electric utility.

• Use a ground circuit fault interrupter (GFCI) in any damp or

highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.
• DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain.
• DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or

service generator.

Generator produces powerful voltage.
Failure to isolate generator from power utility
can result in death or injury to electric utility
workers due to backfeed of electrical energy.

DANGER

• National Electric Code requires generator to be properly

grounded to an approved earth ground. Call an electrician for
local grounding requirements.

Failure to properly ground generator can result
in electrocution, especially if the generator is
equipped with a wheel kit.

DANGER

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR
GENERATOR

• Disconnect the spark plug wire from the spark plug and place

the wire where it cannot contact spark plug.

Unintentional sparking can result in fire or
electric shock.

WARNING

Summary of Contents for 7000exl

Page 1: ...0 Troubleshooting D pannage 13 32 Schematic Sch ma 14 Wiring Diagram Circuit de C blage 15 Replacement Parts Pi ces de Rechange 16 19 Notes Remarques 31 33 34 Garantie 35 Warranty Last Page Generator...

Page 2: ...rnia to cause cancer birth defects or other reproductive harm WARNING In the State of California a spark arrester is required by law Section 4442 of the California Public Resources Code Other states m...

Page 3: ...lectrolyte fluid contains acid and is extremely caustic Contact with battery fluid will cause severe chemical burns DANGER DO NOT touch hot surfaces Allow equipment to cool before touching Running eng...

Page 4: ...rting a cold engine Circuit Breakers AC The 120 Volt AC 20 Amp duplex receptacle is provided with push to reset circuit breakers to protect the generator against electrical overload Double Pole Circui...

Page 5: ...fuel tank when engine is running or hot Allow unit to cool for two minutes before refueling DO NOT light a cigarette or smoke when filling the fuel tank WARNING DO NOT overfill the fuel tank Always a...

Page 6: ...ps prevent electrical shock if a ground fault condition exists in the generator or in connected electrical devices especially when the unit is equipped with a wheel kit Proper grounding also helps dis...

Page 7: ...d generator Move run stop switch to Stop Close the fuel shut off valve Operating Automatic Idle Control This switch is designed to greatly improve fuel economy When this switch is turned ON the engine...

Page 8: ...Enclosure should hold enough heat created by the generator to prevent problems CAUTION NEVER run unit indoors DO NOT enclose generator any more than shown Remove generator from shelter when temperatu...

Page 9: ...or can damage it or cause serious injuries 240 Volt loads powered through this outlet should not exceed 29 2 Amps of current draw 120 Volt AC 30 Amp Locking Receptacle Use a NEMA L5 30 plug with this...

Page 10: ...erator output to stabilize engine runs smoothly and attached device operates properly 4 Plug in and turn on the next load 5 Again permit the generator to stabilize 6 Repeat steps 4 and 5 for each addi...

Page 11: ...e consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapors Cooling air slot...

Page 12: ...ool for a sufficient time before placing the cover on the unit Engine Storage See engine owner s manual for instructions Other Storage Tips To prevent gum from forming in fuel system or on essential c...

Page 13: ...ark plug wire not connected to spark plug 7 Bad spark plug 8 Water in gasoline 9 Overchoking 10 Excessively rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 13 Fai...

Page 14: ...14 7000EXL Extended Life Generator SCHEMATIC...

Page 15: ...7000EXL Extended Life Generator 15 WIRING DIAGRAM...

Page 16: ...16 7000EXL Extended Life Generator EXPLODED VIEW ALTERNATOR...

Page 17: ...7000EXL Extended Life Generator 17 EXPLODED VIEW FRAME...

Page 18: ...CAL Heat Shield 51 56893GS 5 SCREW 52 84132GS 1 ASSY Power Regulator 53 67022GS 1 GROMMET Rubber Item Part Qty Description 54 SRV66825DGS 1 CARRIER Rear Bearing 55 86494GS 1 SCREW Wing 56 23762GS 4 WA...

Page 19: ...AGS 1 BREAKER Circuit 30A 2P 11 75207GS 2 BREAKER Circuit 20A 12 23365GS 6 WASHER Shakeproof 13 68868GS 1 OUTLET 120V 30A Lock Item Part Qty Description 14 43437GS 1 OUTLET 120 240V 30A Lock 15 68759G...

Page 20: ...reproduction AVERTISSEMENT Dans l tat de Californie un pare tincelles est requis par la loi section 4442 du Code des ressources publiques de Californie D autres tats ont des lois similaires Les lois f...

Page 21: ...ctrolyte de l accumulateur contient de l acide et est extr mement caustique Le contact avec le liquide de l accumulateur provoquera de graves br lures chimiques DANGER NE TOUCHEZ PAS les surfaces chau...

Page 22: ...te le moteur Interrupteur de starter Utilis lorsque vous faites un d marrage froid du moteur Pot d chappement avec arr teur d tincelles Le pot d chappement diminue le bruit du moteur est quip d un cra...

Page 23: ...e remplir le r servoir N ALLUMEZ PAS une cigarette ou ne fumez pas lorsque vous remplissez le r servoir AVERTISSEMENT NE PAS trop remplir le r servoir Toujours laisser de la place pour la dilatation d...

Page 24: ...roues Une bonne mise la terre peut galement aider la dissipation de l lectricit statique qui s amoncelle souvent dans les appareils sans mise la terre UTILISATION DU G N RATEUR ATTENTION NE JAMAIS d m...

Page 25: ...a pour but d am liorer grandement l conomie en carburant Lorsque cet interrupteur est en MARCHE ON le moteur ne marchera sa vitesse lev e normale r gl e d avance que lorsqu une charge lectrique est br...

Page 26: ...ments Le bo tier doit retenir suffisamment de chaleur g n r e par le g n rateur pour viter tout probl me ATTENTION NE FAITES JAMAIS fonctionner l appareil l int rieur N ENFERMEZ PAS le g n rateur plu...

Page 27: ...dommager celui ci ou causer de graves blessures corporelles Les charges de 240Volts mises sous tension gr ce cette prise de doivent pas exc der 29 2 Amp res de courant Prise Verrouillage de 120 Volts...

Page 28: ...u g n rateur se stabiliser le moteur tourne r guli rement et les dispositifs branch s fonctionnent correctement 4 Branchez et mettez la charge suivante en marche 5 De nouveau laissez le g n rateur se...

Page 29: ...onnement propre et sec o celui l ne sera pas expos trop de poussi re de salet d humidit ou des vapeurs corrosives Les fentes de refroidissement par air du g n rateur ne doivent pas tre bouch es par de...

Page 30: ...ture sur l unit Remisage du Moteur Voir les instructions sur la mani re de remiser correctement le moteur dans le manuel de l utilisateur du moteur Autres Id es de Remisage Pour viter la formation de...

Page 31: ...31 7000EXL G n rateur Qui Dure Longtemps REMARQUES...

Page 32: ...a de l eau dans l essence 9 Trop de starter 10 M lange de carburant trop riche 11 Soupape d admission bloqu e en position ouverte ou ferm e 12 Le moteur a perdu de sa compression 13 Batterie d fectue...

Page 33: ...33 7000EXL G n rateur Qui Dure Longtemps REMARQUES...

Page 34: ...7000EXL G n rateur Qui Dure Longtemps 34 REMARQUES...

Page 35: ...ration un usage mauvais escient des n gligences un accident une surcharge une vitesse excessive un entretien inappropri une r paration ou un entreposage qui seront jug s par Generac Portable Products...

Page 36: ...en subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in Generac Portable Products judgme...

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