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7000EXL Extended Life Generator

7

5A. For electric starting, press start switch on

generator cradle.To prolong the life of the starter
components, press the starter button for no more
than 15 seconds, and pause for 30 seconds.

5B. For manual starting, grasp the recoil handle and pull

slowly until slight resistance is felt.Then pull rapidly
one time only to start engine.

• If engine starts, proceed to step 7.

• If engine fails to start, proceed to step 6.

6.

Move the choke lever to “Half” choke position, and
press start button or pull recoil handle twice.

• If engine fails to start, repeat steps 4 thru 6.

7.

Move choke lever to “Run” position. If engine falters,
move choke lever to “Half” choke position until the
engine runs smoothly and then to “Run” position.

NOTE: If engine still fails to start after 3 pulls, check for
proper oil level in crankcase.This unit is equipped with a
Low Oil Shutdown System. See engine manual.

Refer to the engine owner’s manual for complete
starting instructions.

Connecting Electrical Loads

• Let engine stabilize and warm up for a few minutes after

starting.

• Plug in and turn on the desired 120 and/or 240 Volt AC,

single phase, 60 Hz electrical loads.

• DO NOT connect 240 Volt loads to the 120 Volt

receptacles.

• DO NOT connect 3–phase loads to the generator.

• DO NOT connect 50 Hz loads to the generator.

• DO NOT OVERLOAD THE GENERATOR. See

“Don’t Overload the Generator” on page 10.

Stopping the Engine

• Unplug all electrical loads from generator panel

receptacles. NEVER start or stop engine with electrical
devices plugged in and turned on.

• Put the idle control switch in the “Off” position.

• Let engine run at no–load for 30 seconds to stabilize the

internal temperatures of engine and generator.

• Move run/stop switch to “Stop”.

• Close the fuel shut–off valve.

Operating Automatic Idle Control

This switch is designed to greatly improve fuel economy.
When this switch is turned ON, the engine will only
run at its normal high governed engine speed when an
electrical load is connected.When an electrical load is
removed, the engine will run at a reduced speed. With
the switch off
, the engine will run at the normal high
engine speed. Always have the switch off when
starting and stopping the engine.

Charging a Battery

WARNING!

Storage batteries give off explosive

hydrogen gas while recharging. An explosive mixture
will remain around the battery for a long time after
it has been charged.The slightest spark can ignite
the hydrogen and cause an explosion, resulting in
blindness or other serious injury.

WARNING!

DO NOT permit smoking, open

flame, sparks or any other source of heat around a
battery.Wear protective goggles, rubber apron and
rubber gloves when working around a battery.
Battery electrolyte fluid is an extremely caustic
sulfuric acid solution that can cause severe burns. If
spill occurs flush area with clear water immediately.

Your generator has the capability of recharging a
discharged 12 Volt automotive or utility style storage
battery. DO NOT use the unit to charge any 6 Volt
batteries. DO NOT use the unit to crank an engine having
a discharged battery.

To recharge 12 Volt batteries, proceed as follows:

• Check fluid level in all battery cells. If necessary, add

ONLY distilled water to cover separators in battery
cells. DO NOT use tap water.

• If the battery is equipped with vent caps, make sure they

are installed and are tight.

• If necessary, clean battery terminals.

• Connect battery charge cable connector plug to panel

receptacle identified by the words “12-VOLTS D.C.”.

• Connect battery charge cable clamp with red handle to

the positive (+) battery terminal (Figure 8).

Summary of Contents for 7000exl

Page 1: ...0 Troubleshooting D pannage 13 32 Schematic Sch ma 14 Wiring Diagram Circuit de C blage 15 Replacement Parts Pi ces de Rechange 16 19 Notes Remarques 31 33 34 Garantie 35 Warranty Last Page Generator...

Page 2: ...rnia to cause cancer birth defects or other reproductive harm WARNING In the State of California a spark arrester is required by law Section 4442 of the California Public Resources Code Other states m...

Page 3: ...lectrolyte fluid contains acid and is extremely caustic Contact with battery fluid will cause severe chemical burns DANGER DO NOT touch hot surfaces Allow equipment to cool before touching Running eng...

Page 4: ...rting a cold engine Circuit Breakers AC The 120 Volt AC 20 Amp duplex receptacle is provided with push to reset circuit breakers to protect the generator against electrical overload Double Pole Circui...

Page 5: ...fuel tank when engine is running or hot Allow unit to cool for two minutes before refueling DO NOT light a cigarette or smoke when filling the fuel tank WARNING DO NOT overfill the fuel tank Always a...

Page 6: ...ps prevent electrical shock if a ground fault condition exists in the generator or in connected electrical devices especially when the unit is equipped with a wheel kit Proper grounding also helps dis...

Page 7: ...d generator Move run stop switch to Stop Close the fuel shut off valve Operating Automatic Idle Control This switch is designed to greatly improve fuel economy When this switch is turned ON the engine...

Page 8: ...Enclosure should hold enough heat created by the generator to prevent problems CAUTION NEVER run unit indoors DO NOT enclose generator any more than shown Remove generator from shelter when temperatu...

Page 9: ...or can damage it or cause serious injuries 240 Volt loads powered through this outlet should not exceed 29 2 Amps of current draw 120 Volt AC 30 Amp Locking Receptacle Use a NEMA L5 30 plug with this...

Page 10: ...erator output to stabilize engine runs smoothly and attached device operates properly 4 Plug in and turn on the next load 5 Again permit the generator to stabilize 6 Repeat steps 4 and 5 for each addi...

Page 11: ...e consists of keeping the unit clean and dry Operate and store the unit in a clean dry environment where it will not be exposed to excessive dust dirt moisture or any corrosive vapors Cooling air slot...

Page 12: ...ool for a sufficient time before placing the cover on the unit Engine Storage See engine owner s manual for instructions Other Storage Tips To prevent gum from forming in fuel system or on essential c...

Page 13: ...ark plug wire not connected to spark plug 7 Bad spark plug 8 Water in gasoline 9 Overchoking 10 Excessively rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 13 Fai...

Page 14: ...14 7000EXL Extended Life Generator SCHEMATIC...

Page 15: ...7000EXL Extended Life Generator 15 WIRING DIAGRAM...

Page 16: ...16 7000EXL Extended Life Generator EXPLODED VIEW ALTERNATOR...

Page 17: ...7000EXL Extended Life Generator 17 EXPLODED VIEW FRAME...

Page 18: ...CAL Heat Shield 51 56893GS 5 SCREW 52 84132GS 1 ASSY Power Regulator 53 67022GS 1 GROMMET Rubber Item Part Qty Description 54 SRV66825DGS 1 CARRIER Rear Bearing 55 86494GS 1 SCREW Wing 56 23762GS 4 WA...

Page 19: ...AGS 1 BREAKER Circuit 30A 2P 11 75207GS 2 BREAKER Circuit 20A 12 23365GS 6 WASHER Shakeproof 13 68868GS 1 OUTLET 120V 30A Lock Item Part Qty Description 14 43437GS 1 OUTLET 120 240V 30A Lock 15 68759G...

Page 20: ...reproduction AVERTISSEMENT Dans l tat de Californie un pare tincelles est requis par la loi section 4442 du Code des ressources publiques de Californie D autres tats ont des lois similaires Les lois f...

Page 21: ...ctrolyte de l accumulateur contient de l acide et est extr mement caustique Le contact avec le liquide de l accumulateur provoquera de graves br lures chimiques DANGER NE TOUCHEZ PAS les surfaces chau...

Page 22: ...te le moteur Interrupteur de starter Utilis lorsque vous faites un d marrage froid du moteur Pot d chappement avec arr teur d tincelles Le pot d chappement diminue le bruit du moteur est quip d un cra...

Page 23: ...e remplir le r servoir N ALLUMEZ PAS une cigarette ou ne fumez pas lorsque vous remplissez le r servoir AVERTISSEMENT NE PAS trop remplir le r servoir Toujours laisser de la place pour la dilatation d...

Page 24: ...roues Une bonne mise la terre peut galement aider la dissipation de l lectricit statique qui s amoncelle souvent dans les appareils sans mise la terre UTILISATION DU G N RATEUR ATTENTION NE JAMAIS d m...

Page 25: ...a pour but d am liorer grandement l conomie en carburant Lorsque cet interrupteur est en MARCHE ON le moteur ne marchera sa vitesse lev e normale r gl e d avance que lorsqu une charge lectrique est br...

Page 26: ...ments Le bo tier doit retenir suffisamment de chaleur g n r e par le g n rateur pour viter tout probl me ATTENTION NE FAITES JAMAIS fonctionner l appareil l int rieur N ENFERMEZ PAS le g n rateur plu...

Page 27: ...dommager celui ci ou causer de graves blessures corporelles Les charges de 240Volts mises sous tension gr ce cette prise de doivent pas exc der 29 2 Amp res de courant Prise Verrouillage de 120 Volts...

Page 28: ...u g n rateur se stabiliser le moteur tourne r guli rement et les dispositifs branch s fonctionnent correctement 4 Branchez et mettez la charge suivante en marche 5 De nouveau laissez le g n rateur se...

Page 29: ...onnement propre et sec o celui l ne sera pas expos trop de poussi re de salet d humidit ou des vapeurs corrosives Les fentes de refroidissement par air du g n rateur ne doivent pas tre bouch es par de...

Page 30: ...ture sur l unit Remisage du Moteur Voir les instructions sur la mani re de remiser correctement le moteur dans le manuel de l utilisateur du moteur Autres Id es de Remisage Pour viter la formation de...

Page 31: ...31 7000EXL G n rateur Qui Dure Longtemps REMARQUES...

Page 32: ...a de l eau dans l essence 9 Trop de starter 10 M lange de carburant trop riche 11 Soupape d admission bloqu e en position ouverte ou ferm e 12 Le moteur a perdu de sa compression 13 Batterie d fectue...

Page 33: ...33 7000EXL G n rateur Qui Dure Longtemps REMARQUES...

Page 34: ...7000EXL G n rateur Qui Dure Longtemps 34 REMARQUES...

Page 35: ...ration un usage mauvais escient des n gligences un accident une surcharge une vitesse excessive un entretien inappropri une r paration ou un entreposage qui seront jug s par Generac Portable Products...

Page 36: ...en subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in Generac Portable Products judgme...

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