Generac Power Systems 7 kW PowerPact Owner'S Manual Download Page 7

Automatic Standby Generator Owner’s Manual

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1.3 — Exhaust Hazards

• Generator engine exhaust contains DEADLY carbon monoxide, an odorless, colorless, poisonous gas. Breathing carbon monoxide can 

cause dizziness, throbbing temples, nausea, muscular twitching, headache, vomiting, weakness, sleepiness, inability to think clearly, fainting, 
unconsciousness or even death. If any carbon monoxide poisoning symptom is experienced, move into fresh air and immediately seek med-
ical attention.

• This generator is designed for OUTDOOR installation ONLY. Never operate the generator inside any garage or other enclosed space.

1.4 — Electrical Hazards

• All generators covered by this manual produce dangerous electrical voltages that can cause fatal electrical shock. Utility power delivers 

extremely high and dangerous voltages to the transfer switch, as does the standby generator when it is in operation. Avoid contact with bare 
wires, terminals, connections, etc. while the unit is running. Ensure all appropriate covers, guards and barriers are in place, secured and/or 
locked before operating the generator. If work must be done around an operating unit, stand on an insulated, dry surface to reduce potential 
shock hazard.

• Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRI-

CAL SHOCK MAY RESULT.

• This is an Automatic Standby Generator, the generator may crank and start at any time when utility is lost. When this occurs, load circuits are 

transferred to the STANDBY (generator) power source. To prevent injury, before working on this generator (for inspection, service or mainte-
nance), always put the generator into the OFF mode and remove the 7.5 Amp ATO

®

 fuse from the generator control panel.

• In case of accident caused by electric shock, immediately shut down the source of electrical power. If this is not possible, attempt to free the 

victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting implement, such as a dry rope or board, 
to free the victim from the live conductor. If the victim is unconscious, apply first aid and get immediate medical help.

• Never wear jewelry when working on this equipment. Jewelry can conduct electricity resulting in electric shock, or may get caught in moving 

components resulting in injury.

1.5 — Fire Hazards

• For fire safety, the generator must be installed and maintained properly. Installation MUST always comply with applicable codes, standards, 

laws, regulations and product Installation Manual guidelines. Adhere strictly to local, state, and national electrical and building codes. Comply 
with regulations the Occupational Safety and Health Administration (OSHA) has established. Also, ensure that the generator is installed in 
accordance with the manufacturer’s instructions and recommendations. Following proper installation, do nothing that might alter a safe instal-
lation and render the unit in noncompliance with the aforementioned codes, standards, laws and regulations.

• Keep a fire extinguisher near the generator at all times. Extinguishers rated “ABC” by the National Fire Protection Association are appropriate 

for use on the standby generator. Keep the extinguisher properly charged and be familiar with its use. Consult the local fire department with 
any questions pertaining to fire extinguishers.

1.6 — Explosion Hazards

• Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no combustible materials are left in the generator 

compartment, or on or near the generator as FIRE or EXPLOSION may result. Keep the area surrounding the generator clean and free from 
debris.

• Gaseous fluids such as natural gas and liquid propane (LP) gas are extremely EXPLOSIVE. Install the fuel supply system according to appli-

cable fuel-gas codes. Before placing the home standby electric system into service, fuel system lines must be properly purged and leak 
tested according to applicable code. After installation, inspect the fuel system periodically for leaks. No leakage can be permitted.

Summary of Contents for 7 kW PowerPact

Page 1: ...FIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION n DEADLY EXHAUST FUMES OUTDOOR INSTALLATION ONLY LISTED C US To locate in Spanish go to http www generac com service support product suppor...

Page 2: ...m number of problems and keeps operating expenses at a minimum It is the operator s responsibility to perform all safety checks to make sure that all maintenance for safe operation is performed prompt...

Page 3: ...Alarm Response Procedures 11 3 5 Automatic Operation 12 3 6 Turning the Generator Off When Operating Under Load 13 3 7 Manual Transfer Operation 13 3 8 Side Compartment 14 3 9 Battery Charger 15 3 10...

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Page 5: ...t Authorized Service Dealer for starting operating and servicing procedures SAVE THESE INSTRUCTIONS The manufacturer suggests that this manual and the rules for safe operation be copied and posted nea...

Page 6: ...ards For safety reasons this equipment should only be installed serviced and repaired by a Service Dealer or other competent qualified electri cian or installation technician who is familiar with appl...

Page 7: ...uctor AVOID DIRECT CONTACT WITH THE VICTIM Use a nonconducting implement such as a dry rope or board to free the victim from the live conductor If the victim is unconscious apply first aid and get imm...

Page 8: ...e to install a transfer switch The transfer switch must effectively isolate the electrical system from the utility distribution system when the generator is operating NEC 702 Failure to isolate an ele...

Page 9: ...gainst potentially damaging conditions Some of these systems are as follows The control panel contains LEDs which alert the operator when a fault condition occurs For more information about alarms and...

Page 10: ...r local laws To ensure that the engine complies with the applicable emission standards for the duration of the engine s life it is important to follow the maintenance specifications in the Section 4 M...

Page 11: ...in lbs kg 280 127 3 Enclosure Galvanneal Steel Normal Operating Range This unit is tested in accordance to UL 2200 standards with an operating temperature of 20 F 29 C to 122 F 50 C For areas where te...

Page 12: ...rator along with oil recommendations Mobile Link Provides a personalized web portal that displays the generator s status maintenance schedule event history and much more This portal is accessible via...

Page 13: ...r s Manual 9 3 1 Controller Lid Operation Lift lid from bottom to open Lid will secure in place when opened Figure 3 1 Open Control Panel Lid Pull on lid slightly to close Figure 3 2 Close Control Pan...

Page 14: ...ent possible injury that might be caused by such sudden starts always set to OFF and remove the fuse s disconnect the battery negative cable and shut off utility power at the MLCB before working on or...

Page 15: ...and correct Warning and Alarm conditions contact the nearest Authorized dealer or Trained Technician Button Description of Operation AUTO GREEN Selecting this button activates fully automatic system o...

Page 16: ...when the utility fails below 65 of nominal a 5 second line interrupt delay time is started If the utility is still gone when the timer expires the engine will crank and start Once started a 6 second...

Page 17: ...esult in extremely hazardous and possibly fatal electrical shock Prior to automatic operation manually exercise the transfer switch to verify that there is no interference with proper operation of the...

Page 18: ...restored transfer back to utility source and shut down the generator To manually transfer back to utility power and shut down the generator 1 Set the Main Circuit Breaker Generator Disconnect to its O...

Page 19: ...e exercise cycle unless utility power is lost 1 Place the generator in the AUTO mode 2 Hold the SET EXERCISE Button for 3 seconds The generator will start run an exercise cycle and confirm the setting...

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Page 21: ...ssions critical maintenance consists of servicing the air filter and spark plugs in accordance with the Service Schedule The Control Panel will prompt for break in or regular maintenance when it is re...

Page 22: ...X W Battery Remove corrosion ensure dryness X X Y Clean and tighten battery terminals X X Y Check charge state X X Y Electrolyte level unsealed batteries only X X Every 6 M Engine and Mounting Air cle...

Page 23: ...the dipstick oil fill cap and add oil to the engine until the level reaches the Full mark and reinsert the dipstick oil fill cap 8 If the generator was running during a utility outage first turn the...

Page 24: ...battery and remove the fuse 4 Remove the drain hose from the retaining clamp and direct the hose end into a suitable container See Figure 4 3 5 Unscrew the drain hose cap and allow engine oil to drai...

Page 25: ...aner cover and engage the wire clip 7 Install the enclosure top lid Tighten fasteners securely 8 Place generator in AUTO Figure 4 4 Air Filter Location 4 5 Spark Plug Reset the spark plug gap or repla...

Page 26: ...n a clockwise direction While watching the piston through the spark plug hole The piston should move up and down Watch the intake valve open and close The piston is at TDC of it s compression stroke w...

Page 27: ...s Do not lay tools or metallic objects on top of the battery Disconnect the charging source remove T1 fuse from Transfer Switch prior to connecting or disconnecting battery terminals Do not open or mu...

Page 28: ...the battery area Discharge static electricity from the body before touching the battery by first touching a grounded metal surface The battery should be regularly inspected per the Service Schedule 1...

Page 29: ...in salt water coastal areas Spray engine linkages with a light oil such as WD 40 4 10 Out of Service Procedure 4 10 1 Removal From Service If the generator cannot be exercised every 7 days and will be...

Page 30: ...e 7 5 Amp ATO fuse is removed from the generator Control Panel 6 Reconnect the battery Observe battery polarity Damage may occur if the battery is connected incorrectly Install positive cable first 7...

Page 31: ...e plug s 3 Confirm fuel pressure to regulator is 10 12 water column 19 22mm mercury for LP and 3 5 7 water column 9 13mm mercury for natural gas 4 Move selector to correct position Generator is set to...

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Page 33: ...blem is displayed Unit will not start in AUTO with utility loss Check for alarms OVERCRANK Check fuel line shutoff valve is in the ON position Clear alarm Attempt to start the unit in MANUAL If it doe...

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Page 36: ...All rights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems Inc Generac Power Systems Inc S45...

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