Generac Power Systems 5500XL Owner'S Manual Download Page 2

Generac Portable Products 5500XL Extended Life Generator

2

EQUIPMENT DESCRIPTION

This generator is an engine-driven, revolving field,

alternating current (AC) generator. It was designed to

supply electrical power for operating compatible

electrical lighting, appliance, tool and motor loads.

This manual contains information for a generator that

operates 120 and/or 240 Volts AC, single phase,

60 Hz devices that require up to 5,500 watts (5.5 kW)

of power that pull up to 45.8 Amps at 120 Volts or

22.9 Amps at 240 Volts.

CAUTION!

Do Not

exceed the generator’s

wattage/amperage capacity. Add up the rated

watts of all devices you are connecting to

generator receptacles at one time. This total

should not be greater than 5,500 watts. See

“Don’t Overload The Generator” on page 10.

The 5500XL generator has the following features:
• 120/240 Volt AC, 30 Amp locking receptacle, a

120 Volt AC, 30 Amp locking receptacle, a

120 Volt AC, 15 Amp duplex receptacle, and a

12 Volt DC, 10 Amp receptacle.

• Low Oil Shutdown: Automatically shuts down the

engine if oil drops below safe operation level.

• Seven gallon overhead fuel tank with fuel gauge.
• The generator’s revolving field is driven at

approximately 3,600 rpm by a Generac Power

Systems 11 HP engine.

DANGER! 

Do Not

tamper with engine

governed speed. High operating speeds are

dangerous and increase risk of personal injury

or damage to equipment. The generator

supplies correct rated frequency and voltage

only when running at proper governed speed.

Incorrect frequency and/or voltage can damage

some connected electrical loads. Operating at

excessively low speeds imposes a heavy load.

When adequate engine power is not available,

engine life may be shortened.

SAFETY RULES

This generator set was designed and manufactured

for specific applications. 

Do Not

attempt to modify the

unit or use it for any application it was not designed

for. If you have any questions about your generator’s

application, ask your dealer or consult the factory.
The manufacturer could not possibly anticipate every

circumstance that might involve a hazard. For that

reason, warnings in the manual and warnings on tags

or decals affixed to the unit are not all–inclusive. If you

intend to handle, operate or service the unit by a

procedure or method not specifically recommended by

the manufacturer, first make sure that such a

procedure or method will not render this equipment

unsafe or pose a threat to you and others.

Read this manual carefully and become familiar

with your generator set. Know its applications, its

limitations and any hazards involved.

DANGER!

You must isolate the generator from

the electric utility using approved transfer

equipment if this unit is used for backup power.

Failure to isolate the generator from the

power utility may result in injury or death to

electric utility workers and damage to the

generator due to a backfeed of electrical

energy. 

Whenever unit is providing backup

power, the electric utility must be notified.

DANGER!

Generator exhaust gases contain

DEADLY carbon monoxide gas. If breathed

in sufficient concentrations, carbon

monoxide can cause unconsciousness or

death. 

Operate this equipment outdoors where

adequate ventilation is available.

• The generator produces a very powerful voltage that

can cause serious injury or death by electrocution.

Never

touch bare wires or receptacles. 

Never

permit a child or unqualified person to operate the

generator.

The engine exhaust from this product

contains chemicals known to the State

of California to cause cancer, birth

defects, or other reproductive harm.

WARNING:

Summary of Contents for 5500XL

Page 1: ...le RV Carbon monoxide poisoning fire and or an explosion may result No user performed modifications including venting of exhaust and or cooling ventilation will eliminate the danger Always have at lea...

Page 2: ...shortened SAFETY RULES This generator set was designed and manufactured for specific applications Do Not attempt to modify the unit or use it for any application it was not designed for If you have an...

Page 3: ...unit with electrical loads connected to receptacles and with the connected devices turned ON Start the engine and let it stabilize before connecting any electrical loads Disconnect all electrical loa...

Page 4: ...or against electrical overload Breakers are push to reset type Fuel Tank Capacity of seven 7 U S gallons Grounding Wing Nut Used for proper grounding of unit Idle Control Switch With this switch set t...

Page 5: ...ine with unit Do Not use premium gasoline Do Not mix oil with gasoline Clean area around fuel fill cap remove cap Slowly add unleaded regular gasoline to fuel tank Be careful not to overfill Allow abo...

Page 6: ...4 Grasp starter grip and pull slowly until you feel slight resistance then pull quickly Do Not let handle snap back into engine When engine starts move choke lever to Run position by sliding it all th...

Page 7: ...protective goggles rubber apron and rubber gloves when working around a battery Battery electrolyte fluid is an extremely caustic sulfuric acid solution that can cause severe burns If spill occurs flu...

Page 8: ...nerator Make sure entire muffler side of generator is exposed as shown in Figure 6 Note that your generator may appear different from that shown here Ensure a minimum of two feet clearance between ope...

Page 9: ...to reset circuit breaker 120 240 Volt AC 30 Amp Locking Receptacle Use a NEMA L14 30 plug with this receptacle Connect a 4 wire cord set rated for 250 Volt AC loads at 30 Amps or greater You can use t...

Page 10: ...g wattage when selecting electrical devices to connect to your generator First figure the watts needed to start the largest motor Add to that figure the running watts of all other connected loads Item...

Page 11: ...soft bristle brush may be used to loosen caked on dirt or oil A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect...

Page 12: ...ark plug 7 Water in gasoline 8 Overchoking 9 Low oil level 10 Excessively rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 1 Set switch to RUN 2 Clean or replace a...

Page 13: ...Circuit Breaker 12 23365 6 8 Shakeproof Washer 13 68868 1 120 Volt AC 30 Amp Locking Outlet Item Part Qty Description 14 43437 1 120V 240V AC 30A Locking Outlet 15 63025 1 120V AC 15A Duplex Outlet 1...

Page 14: ...Generac Portable Products 5500XL Extended Life Generator 14 ELECTRICAL SCHEMATIC...

Page 15: ...Generac Portable Products 5500XL Extended Life Generator 15 WIRING DIAGRAM...

Page 16: ...Generac Portable Products 5500XL Extended Life Generator 16 EXPLODED VIEW UNIT...

Page 17: ...WASHER 10 Shakeproof Int 36 86494 1 SCREW M6 1 0 x 16 Wing 37 86292 7 HHCS 10 Self Driller 38 77395 4 NUT M6 Flange Lock 39 83465 4 GROMMET Tank 40 57058 4 HHCS M6 1 0 x 55 Item Part Qty Description 4...

Page 18: ...h have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in the COMPANY s judgement...

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