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Generac Power Systems 5500XL, Owner'S Manual, Page: 13 / 18

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Generac Power Systems 5500XL Owner'S Manual Download Page 13

Generac Portable Products 5500XL Extended Life Generator

13

Item Part #

Qty Description

1

A92070

1

Control Panel

2

23897

4

#10 (M5) Flat Washer

3

49226

4

M5 Lock Washer

4

91526

4

M5-0.8 x 12mm Screw

5825

38

1

Idle Control Switch

6

82881

4

7/16" Lock Washer

7

43181

4

M3-0.5 x 10mm Screw

8

43182

4

M3 Lock Washer

9

90418

1

12V DC Outlet

10

75207A

2

30A Circuit Breaker

11

75207D

2

15A Circuit Breaker

12

233656

#8 Shakeproof Washer

13

68868

1

120 Volt AC, 30 Amp Locking

Outlet

Item Part #

Qty Description

14

43437

1

120V/240V AC, 30A Locking

Outlet

1563025 1

120V AC, 15

A Duplex Outlet

16

43180

6

M4 Flat Washer

17

22264

6

#8 (M4) Lock Washer

18

51715

6

M4-0.7 Hex Nut

19

64526

8

#6-32 x 3/8" Screw

20

83970

1

System Control Board

21

64525

4

3/4" Hex Stand-Off

22

87962

1

12V, 10A Cir. Breaker (auto)

23

843351

Wire Harness Assembly

24

84134

1

Rubber Conn. Grommet

25B92069

1

Box, Control Panel

26

84028

1

Idle Control Transformer

EXPLODED VIEW AND PARTS LIST – CONTROL PANEL

Summary of Contents for 5500XL

Page 1: ...le RV Carbon monoxide poisoning fire and or an explosion may result No user performed modifications including venting of exhaust and or cooling ventilation will eliminate the danger Always have at lea...

Page 2: ...shortened SAFETY RULES This generator set was designed and manufactured for specific applications Do Not attempt to modify the unit or use it for any application it was not designed for If you have an...

Page 3: ...unit with electrical loads connected to receptacles and with the connected devices turned ON Start the engine and let it stabilize before connecting any electrical loads Disconnect all electrical loa...

Page 4: ...or against electrical overload Breakers are push to reset type Fuel Tank Capacity of seven 7 U S gallons Grounding Wing Nut Used for proper grounding of unit Idle Control Switch With this switch set t...

Page 5: ...ine with unit Do Not use premium gasoline Do Not mix oil with gasoline Clean area around fuel fill cap remove cap Slowly add unleaded regular gasoline to fuel tank Be careful not to overfill Allow abo...

Page 6: ...4 Grasp starter grip and pull slowly until you feel slight resistance then pull quickly Do Not let handle snap back into engine When engine starts move choke lever to Run position by sliding it all th...

Page 7: ...protective goggles rubber apron and rubber gloves when working around a battery Battery electrolyte fluid is an extremely caustic sulfuric acid solution that can cause severe burns If spill occurs flu...

Page 8: ...nerator Make sure entire muffler side of generator is exposed as shown in Figure 6 Note that your generator may appear different from that shown here Ensure a minimum of two feet clearance between ope...

Page 9: ...to reset circuit breaker 120 240 Volt AC 30 Amp Locking Receptacle Use a NEMA L14 30 plug with this receptacle Connect a 4 wire cord set rated for 250 Volt AC loads at 30 Amps or greater You can use t...

Page 10: ...g wattage when selecting electrical devices to connect to your generator First figure the watts needed to start the largest motor Add to that figure the running watts of all other connected loads Item...

Page 11: ...soft bristle brush may be used to loosen caked on dirt or oil A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect...

Page 12: ...ark plug 7 Water in gasoline 8 Overchoking 9 Low oil level 10 Excessively rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 1 Set switch to RUN 2 Clean or replace a...

Page 13: ...Circuit Breaker 12 23365 6 8 Shakeproof Washer 13 68868 1 120 Volt AC 30 Amp Locking Outlet Item Part Qty Description 14 43437 1 120V 240V AC 30A Locking Outlet 15 63025 1 120V AC 15A Duplex Outlet 1...

Page 14: ...Generac Portable Products 5500XL Extended Life Generator 14 ELECTRICAL SCHEMATIC...

Page 15: ...Generac Portable Products 5500XL Extended Life Generator 15 WIRING DIAGRAM...

Page 16: ...Generac Portable Products 5500XL Extended Life Generator 16 EXPLODED VIEW UNIT...

Page 17: ...WASHER 10 Shakeproof Int 36 86494 1 SCREW M6 1 0 x 16 Wing 37 86292 7 HHCS 10 Self Driller 38 77395 4 NUT M6 Flange Lock 39 83465 4 GROMMET Tank 40 57058 4 HHCS M6 1 0 x 55 Item Part Qty Description 4...

Page 18: ...h have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in the COMPANY s judgement...

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