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Generac Power Systems 5500XL, Owner'S Manual, Page: 17 / 18

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Generac Power Systems 5500XL Owner'S Manual Download Page 17

Generac Portable Products 5500XL Extended Life Generator

17

Item Part #

Qty. Description

1

A92432

1

CRADLE

2

A92531

1

SUPPORT, Engine

3

A92731

1

SUPPORT, Engine & Muffler

4

92247

1

HOUSING, Engine Adapter

592678G

1  ASSEMBLY, Rotor

6

92680G

1  ASSEMBLY, Stator

7

65791

1

BEARING

8

67451

1

WASHER, M8 Flat

9

22129

14 WASHER, M8 Lock

10

86307

4

HHMS, 5/16-24 x 3/4 SEMS

11

28092

1

HHCS, 5/16-24 x 9-1/4"

12

92609

2

MOUNT, Vibration

13

82857

4

MOUNT, Vibration

14

40976

2

SCREW, M8 - 1.25 x 20

1566476

2

CAPSCREW, M6 - 1.0 x

12mm

16

92532

1

BRACKET, Muffler

17

22142

2

SCREW, 5/16 - 18 x 3/4"

18

A7433

1

MUFFLER

19

90239

1

GASKET, Muffler

20

81917

1

PIN, 4mm x 10 Roll

21

B4986

1

DECAL, Ground

22

83083

1

SCREEN, Spark Arrester

2566825

C

1

CARRIER, Rear Bearing

26

74908

4

SCREW, M5-0.8 x 10 Taptite

27

86308A

4

BOLT, M6-1 x 165mm Stator

28

65795

1

RECTIFIER, Battery Charge

29

66849A

1

SCREW, M5-0.8 x 20 Taptite

30

67022

1

GROMMET, Rubber

31

84132

1

ASSEMBLY, Drive Module,

Power Regulator

32

66386

1

ASSEMBLY, Brush Holder

33

66849

2

SCREW, M5 - 0.8 x 16 Taptite

34

B4871

1

COVER, Bearing Carrier

3522769

1

WASHER,  #10 Shakeproof

Int.

36

86494

1

SCREW, M6 -1.0 x 16 Wing

37

86292

7

HHCS, -#10 Self Driller

38

773954

NUT, M6 Flange Lock

39

834654

GROMMET, Tank

40

57058

4

HHCS, M6-1.0 x 55

Item

Part #

Qty. Description

41

80270

1

VALVE, Tank

42

78299

1

BUSHING, Plastic Tank

43

B4363

1

CAP, Fuel Gauge

44

B16951

TANK, Fuel 7-Gal

45B92039

1

SHIELD, Heat

46

926651

INSULATION, #2-1/4" Thick

47

85000

1

CLIP, Insulation

48

14353621 1

WIRE, Ground

49

26850

2

WASHER, M6 Shakeproof

51

94479

1

DECAL, Danger (French &

English)

52

92611

2

DECAL, Heat Shield

55

25244

12 NUT, 5/16 - 18 Hex

57

92639

1

DECAL, Control Panel

58

96198

1

ASSEMBLY, Control Box

59

NSP

1

ENGINE

60

22531

2

HHCS, 5/16-18 x 1-3/4"

61

22473

4

WASHER, Flat M6

62

94480

1

DECAL, Start Instructions

(French & English)

63

25717

1

DECAL, CSA

64

74728

1

DECAL, Grounded Neutral

6576247

1

DECAL, Grounded Neutral

(French & English)

66

B96068

1

HEAT SHIELD, Muffler

67

56893

5

CRIMPTITE, 10-24 x 1/2"

68

78817

1

DECAL, Data Sheet

Items Not Illustrated

65787

1

Battery Charge Cable

37806

1

120 Volt 30 Amp Locking Plug

43438

1

120/240 Volt 30 Amp Locking

Plug

B2674

1

Generator Owner’s Manual

A8927

1

Engine Owner’s Manual

73111

1

Air Filter

72347

1

Spark Plug

84882

1

Spark Plug Wrench Drive

Optional Accessories Not Included

Model 1002

Wheel Kit

PARTS LIST — UNIT

Summary of Contents for 5500XL

Page 1: ...le RV Carbon monoxide poisoning fire and or an explosion may result No user performed modifications including venting of exhaust and or cooling ventilation will eliminate the danger Always have at lea...

Page 2: ...shortened SAFETY RULES This generator set was designed and manufactured for specific applications Do Not attempt to modify the unit or use it for any application it was not designed for If you have an...

Page 3: ...unit with electrical loads connected to receptacles and with the connected devices turned ON Start the engine and let it stabilize before connecting any electrical loads Disconnect all electrical loa...

Page 4: ...or against electrical overload Breakers are push to reset type Fuel Tank Capacity of seven 7 U S gallons Grounding Wing Nut Used for proper grounding of unit Idle Control Switch With this switch set t...

Page 5: ...ine with unit Do Not use premium gasoline Do Not mix oil with gasoline Clean area around fuel fill cap remove cap Slowly add unleaded regular gasoline to fuel tank Be careful not to overfill Allow abo...

Page 6: ...4 Grasp starter grip and pull slowly until you feel slight resistance then pull quickly Do Not let handle snap back into engine When engine starts move choke lever to Run position by sliding it all th...

Page 7: ...protective goggles rubber apron and rubber gloves when working around a battery Battery electrolyte fluid is an extremely caustic sulfuric acid solution that can cause severe burns If spill occurs flu...

Page 8: ...nerator Make sure entire muffler side of generator is exposed as shown in Figure 6 Note that your generator may appear different from that shown here Ensure a minimum of two feet clearance between ope...

Page 9: ...to reset circuit breaker 120 240 Volt AC 30 Amp Locking Receptacle Use a NEMA L14 30 plug with this receptacle Connect a 4 wire cord set rated for 250 Volt AC loads at 30 Amps or greater You can use t...

Page 10: ...g wattage when selecting electrical devices to connect to your generator First figure the watts needed to start the largest motor Add to that figure the running watts of all other connected loads Item...

Page 11: ...soft bristle brush may be used to loosen caked on dirt or oil A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect...

Page 12: ...ark plug 7 Water in gasoline 8 Overchoking 9 Low oil level 10 Excessively rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 1 Set switch to RUN 2 Clean or replace a...

Page 13: ...Circuit Breaker 12 23365 6 8 Shakeproof Washer 13 68868 1 120 Volt AC 30 Amp Locking Outlet Item Part Qty Description 14 43437 1 120V 240V AC 30A Locking Outlet 15 63025 1 120V AC 15A Duplex Outlet 1...

Page 14: ...Generac Portable Products 5500XL Extended Life Generator 14 ELECTRICAL SCHEMATIC...

Page 15: ...Generac Portable Products 5500XL Extended Life Generator 15 WIRING DIAGRAM...

Page 16: ...Generac Portable Products 5500XL Extended Life Generator 16 EXPLODED VIEW UNIT...

Page 17: ...WASHER 10 Shakeproof Int 36 86494 1 SCREW M6 1 0 x 16 Wing 37 86292 7 HHCS 10 Self Driller 38 77395 4 NUT M6 Flange Lock 39 83465 4 GROMMET Tank 40 57058 4 HHCS M6 1 0 x 55 Item Part Qty Description 4...

Page 18: ...h have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in the COMPANY s judgement...

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