Generac Power Systems 5500XL Owner'S Manual Download Page 11

Generac Portable Products 5500XL Extended Life Generator

11

GENERAL MAINTENANCE

RECOMMENDATIONS

The owner/operator is responsible for making sure that

all periodic maintenance tasks are completed on a

timely basis; that all discrepancies are corrected; and

that the unit is kept clean and properly stored.

Never operate a damaged or defective generator.

Engine Maintenance

See engine owner’s manual for instructions.

Generator Maintenance

Generator maintenance consists of keeping the unit

clean and dry. Operate and store the unit in a clean

dry environment where it will not be exposed to

excessive dust, dirt, moisture or any corrosive vapors.

Cooling air slots in the generator must not become

clogged with snow, leaves or any other foreign

material.

NOTE: Do Not

use a garden hose to clean generator.

Water can enter engine fuel system and cause

problems. In addition, if water enters generator

through cooling air slots, some of the water will be

retained in voids and cracks of the rotor and stator

winding insulation. Water and dirt buildup on the

generator internal windings will eventually decrease

the insulation resistance of these windings.

To Clean the Generator

• Use a damp cloth to wipe exterior surfaces clean.
• A soft bristle brush may be used to loosen caked on

dirt or oil.

• A vacuum cleaner may be used to pick up loose dirt

and debris.

• Low pressure air (not to exceed 25 psi) may be

used to blow away dirt. Inspect cooling air slots and

opening on generator. These openings must be kept

clean and unobstructed.

STORAGE

The generator should be started at least once every

seven days and allowed to run at least 30 minutes. If

this cannot be done and you must store the unit for

more than 30 days, use the following guidelines to

prepare it for storage.

Generator Storage

• Clean the generator as outlined in “To Clean the

Generator.”

• Check that cooling air slots and openings on

generator are open and unobstructed.

DANGER!

Storage covers can be flammable.

Do Not

place a storage cover over a hot

generator. Let the unit cool for a sufficient time

before placing a cover on the unit.

Engine Storage

See engine owner’s manual for instructions.

Other Storage Tips

•

Do Not

store gasoline from one season to another.

• Replace the gasoline can if it starts to rust. Rust

and/or dirt in a gasoline can cause problems when

you use that fuel with this unit.

• Store unit in a clean and dry area.

SPECIFICATIONS

Maximum Surge Watts . . . . . . . . . . . . .6,875 watts
Continuous Wattage Capacity  . . . . . . .5,500 watts
Power Factor  . . . . . . . . . . . . . . . . . . . . . . . . . .1.0
Rated Maximum Continuous Load Current

At 120 Volts  . . . . . . . . . . . . . . . . . . .45.8 Amps
At 240 Volts  . . . . . . . . . . . . . . . . . . .22.9 Amps

Phase  . . . . . . . . . . . . . . . . . . . . . . . . . . .1–phase
Rated Frequency  . . . . . . . . . . . . . . . . . . .60 Hertz
Fuel Tank Capacity . . . . . . . . . . . . . 7 U.S. gallons

Summary of Contents for 5500XL

Page 1: ...le RV Carbon monoxide poisoning fire and or an explosion may result No user performed modifications including venting of exhaust and or cooling ventilation will eliminate the danger Always have at lea...

Page 2: ...shortened SAFETY RULES This generator set was designed and manufactured for specific applications Do Not attempt to modify the unit or use it for any application it was not designed for If you have an...

Page 3: ...unit with electrical loads connected to receptacles and with the connected devices turned ON Start the engine and let it stabilize before connecting any electrical loads Disconnect all electrical loa...

Page 4: ...or against electrical overload Breakers are push to reset type Fuel Tank Capacity of seven 7 U S gallons Grounding Wing Nut Used for proper grounding of unit Idle Control Switch With this switch set t...

Page 5: ...ine with unit Do Not use premium gasoline Do Not mix oil with gasoline Clean area around fuel fill cap remove cap Slowly add unleaded regular gasoline to fuel tank Be careful not to overfill Allow abo...

Page 6: ...4 Grasp starter grip and pull slowly until you feel slight resistance then pull quickly Do Not let handle snap back into engine When engine starts move choke lever to Run position by sliding it all th...

Page 7: ...protective goggles rubber apron and rubber gloves when working around a battery Battery electrolyte fluid is an extremely caustic sulfuric acid solution that can cause severe burns If spill occurs flu...

Page 8: ...nerator Make sure entire muffler side of generator is exposed as shown in Figure 6 Note that your generator may appear different from that shown here Ensure a minimum of two feet clearance between ope...

Page 9: ...to reset circuit breaker 120 240 Volt AC 30 Amp Locking Receptacle Use a NEMA L14 30 plug with this receptacle Connect a 4 wire cord set rated for 250 Volt AC loads at 30 Amps or greater You can use t...

Page 10: ...g wattage when selecting electrical devices to connect to your generator First figure the watts needed to start the largest motor Add to that figure the running watts of all other connected loads Item...

Page 11: ...soft bristle brush may be used to loosen caked on dirt or oil A vacuum cleaner may be used to pick up loose dirt and debris Low pressure air not to exceed 25 psi may be used to blow away dirt Inspect...

Page 12: ...ark plug 7 Water in gasoline 8 Overchoking 9 Low oil level 10 Excessively rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 1 Set switch to RUN 2 Clean or replace a...

Page 13: ...Circuit Breaker 12 23365 6 8 Shakeproof Washer 13 68868 1 120 Volt AC 30 Amp Locking Outlet Item Part Qty Description 14 43437 1 120V 240V AC 30A Locking Outlet 15 63025 1 120V AC 15A Duplex Outlet 1...

Page 14: ...Generac Portable Products 5500XL Extended Life Generator 14 ELECTRICAL SCHEMATIC...

Page 15: ...Generac Portable Products 5500XL Extended Life Generator 15 WIRING DIAGRAM...

Page 16: ...Generac Portable Products 5500XL Extended Life Generator 16 EXPLODED VIEW UNIT...

Page 17: ...WASHER 10 Shakeproof Int 36 86494 1 SCREW M6 1 0 x 16 Wing 37 86292 7 HHCS 10 Self Driller 38 77395 4 NUT M6 Flange Lock 39 83465 4 GROMMET Tank 40 57058 4 HHCS M6 1 0 x 55 Item Part Qty Description 4...

Page 18: ...h have been subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in the COMPANY s judgement...

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