Generac Power Systems 5500EXL Owner'S Manual Download Page 3

PowerBoss 5,500 Watt Storm-Plus Generator

3

WHEN ADDING FUEL

• Turn generator OFF and let it cool at least 2 minutes before

removing gas cap. Loosen cap slowly to relieve pressure in tank.

• Fill fuel tank outdoors.

• DO NOT overfill tank. Allow space for fuel expansion.

• Keep gasoline away from sparks, open flames, pilot lights, heat,

and other ignition sources.

• DO NOT light a cigarette or smoke.

WHEN OPERATING EQUIPMENT

• DO NOT tip engine or equipment at angle which causes

gasoline to spill.

WHEN TRANSPORTING OR REPAIRING EQUIPMENT

• Transport/repair with fuel tank EMPTY or with fuel shutoff

valve OFF.

• Disconnect spark plug wire.

WHEN STORING GASOLINE OR EQUIPMENT WITH
FUEL IN TANK

• Store away from furnaces, stoves, water heaters, clothes

dryers or other appliances that have pilot light or other
ignition source because they can ignite gasoline vapors.

Gasoline and its vapors are extremely flammable
and explosive.
Fire or explosion can cause severe burns or
death.

WARNING

• DO NOT allow any open flame, spark, heat, or lit cigarette

during and for several minutes after charging a battery.

• Wear protective goggles, rubber apron, and rubber gloves.

Storage batteries give off explosive hydrogen gas
during recharging.
Hydrogen gas stays around battery for a long
time after battery has been charged.
Slightest spark will ignite hydrogen and cause
explosion.
You can be blinded or severely injured.
Battery electrolyte fluid contains acid and is
extremely caustic.
Contact with battery fluid will cause severe
chemical burns.

DANGER

• DO NOT touch hot surfaces.

• Allow equipment to cool before touching.

Running engines produce heat.Temperature of
muffler and nearby areas can reach or exceed
150°F (65°C).
Severe burns can occur on contact.

WARNING

• DO NOT tamper with governed speed. Generator supplies

correct rated frequency and voltage when running at governed
speed.

• DO NOT modify generator in any way.

Excessively high operating speeds increase risk of injury
and damage to generator.
Excessively low speeds impose a heavy load.

CAUTION

• See “Don’t Overload Your Generator” on page 10.

• Start generator and let engine stabilize before connecting

electrical loads.

• Connect electrical loads in OFF position, then turn ON for

operation.

• Turn electrical loads OFF and disconnect from generator

before stopping generator.

Exceeding generators wattage/amperage capacity can
damage generator and/or electrical devices connected
to it.

CAUTION

• Use generator only for intended uses.

• If you have questions about intended use, ask dealer or

contact Generac.

• Operate generator only on level surfaces.

• DO NOT expose generator to excessive moisture, dust, dirt,

or corrosive vapors.

• DO NOT insert any objects through cooling slots.

• If connected devices overheat, turn them off and disconnect

them from generator.

• Shut off generator if:

-electrical output is lost;
-equipment sparks, smokes, or emits flames;
-unit vibrates excessively.

Improper treatment of generator can damage it and
shorten its life.

CAUTION

Summary of Contents for 5500EXL

Page 1: ...Questions Help is just a moment away Call Generac Generator Helpline 1 800 270 1408 M F 8 5 CT Web www generac portables com or www briggsandstratton com Model No 1642 2 5 500 Watt AC Generator Manual...

Page 2: ...te of California a spark arrester is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands If you equip the muffle...

Page 3: ...jured Battery electrolyte fluid contains acid and is extremely caustic Contact with battery fluid will cause severe chemical burns DANGER DO NOT touch hot surfaces Allow equipment to cool before touch...

Page 4: ...lectrical overload Fuel Tank Capacity of five 5 U S gallons Grounding Wing Nut Used for proper grounding of unit see page 7 Oil Fill Add engine oil here Recoil starter Used to start the engine Rocker...

Page 5: ...carton Install Wheel Kit IMPORTANT This wheel kit is not intended for over the road use To install your wheel kit you need the following tools Two 13mm box open end or socket wrenches Install Wheel K...

Page 6: ...n for the life of the bearing Add Gasoline WARNING NEVER fill fuel tank indoors NEVER fill fuel tank when engine is running or hot Allow unit to cool for two minutes before refueling DO NOT light a ci...

Page 7: ...vary widely Consult with a local electrician for grounding requirements in your area Properly grounding the generator helps prevent electrical shock if a ground fault condition exists in the generato...

Page 8: ...R See Don t Overload the Generator on page 10 Stopping the Engine Unplug all electrical loads from generator panel receptacles NEVER start or stop engine with electrical devices plugged in and turned...

Page 9: ...ons temperatures below 40 F 4 C and a high dew point your generator may experience icing of the carburetor and or the crankcase breather system Build a structure that will enclose three sides and the...

Page 10: ...e generator output to stabilize engine runs smoothly and attached device operates properly 4 Plug in and turn on the next load 5 Again permit the generator to stabilize 6 Repeat steps 4 and 5 for each...

Page 11: ...se skin cancer in certain laboratory animals Thoroughly wash exposed areas with soap and water KEEP OUT OF REACH OF CHILDREN DON T POLLUTE CONSERVE RESOURCES RETURN USED OIL TO COLLECTION CENTERS Gene...

Page 12: ...ator Let the unit cool for a sufficient time before placing the cover on the unit Engine Storage See engine owner s manual for instructions Other Storage Tips To prevent gum from forming in fuel syste...

Page 13: ...plug wire not connected to spark plug 7 Bad spark plug 8 Water in gasoline 9 Overchoking 10 Excessively rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 1 Set swit...

Page 14: ...14 PowerBoss 5 500 Watt Storm Plus Generator SCHEMATIC...

Page 15: ...PowerBoss 5 500 Watt Storm Plus Generator 15 WIRING DIAGRAM...

Page 16: ...16 PowerBoss 5 500 Watt Storm Plus Generator EXPLODED VIEW MAIN UNIT...

Page 17: ...831CGS 4 SCREW 41 80270GS 1 VALVE Tank 42 78299GS 1 BUSHING Plastic Tank 43 85134GS 1 CAP Fuel Gauge 44 189022GS 1 ASSY Tank Fuel Includes Items 41 42 Item Part Qty Description 45 189235GS 1 DECAL Sta...

Page 18: ...XPLODED VIEW AND PARTS LIST WHEEL KIT Item Part Qty Description 1 189715GS 1 ASSY Handle 2 B1764GS 1 LEG Mounting 3 52858GS 4 NUT Lock 4 39287GS 2 SCREW 5 191267HGS 1 AXLE 6 B4966GS 2 WHEEL 7 191265GS...

Page 19: ...pact 3 189167GS 2 CLIP Pin Retainer 4 189182GS 2 SPRING Hinge 5 189166GS 2 PIN Hinge 6 68759GS 2 OUTLET 120 V 20 A 7 189165GS 4 NUT Push 8 84198GS 2 CAP Circuit Breaker 9 75207GS 2 BREAKER Circuit 10...

Page 20: ...ER Mount 2 190032GS 1 ASSY ROTOR 3 190079AGS 1 ASSY STATOR 4 186060GS 1 RBC with O Ring p n 189197GS 5 86308HGS 4 SCREW 6 91825GS 1 ASSY Holder Rectifier Brush 7 66849GS 2 SCREW 8 22694GS 1 RECEPTACLE...

Page 21: ...PowerBoss 5 500 Watt Storm Plus Generator 21 NOTES...

Page 22: ...re Mantenga al menos 2 pies de espacio libre alrededor del generador para la adecuada ventilaci n NO opere el generador dentro de un edificio o lugar cerrado incluyendo el compartimiento del generador...

Page 23: ...electrolito de la bater a contiene cido y es extremadamente c ustico El contacto con el fluido de la bater a puede causar quemaduras qu micas severas PELIGRO NO toque las superficies calientes Permit...

Page 24: ...el motor y est equipado con una pantalla apagachispas Tanque del Combustible El tanque tiene una capacidad de 5 galones americanos de gasolina sin contenido de plomo Tomacorriente Dobles de 120 Voltio...

Page 25: ...el generador de la caja de env o Instale el Juego de Ruedas IMPORTANTE Este Juego de Ruedas no ha sido dise ado para ser usado en la carretera Para instalar su Juego de Ruedas usted necesitar las sig...

Page 26: ...combustible en recintos cerrados NUNCA llene el tanque del combustible cuando el motor est en funcionamiento o caliente NO encienda cigarrillos o fume cuando est llenando el tanque del combustible ADV...

Page 27: ...conocer los requisitos de conexi n a tierra de su rea La adecuada conexi n a tierra del generador ayuda a evitar descargas el ctricas si se produce alguna falla a tierra en el generador o en los disp...

Page 28: ...gina 30 Parado Del Motor Desconecte todas las cargas el ctricas de los tomaco rrientes del panel del generador NUNCA de arranque o detenga el motor con todos los dispositivos el ctricos conectados y e...

Page 29: ...o Dew su generador puede experimentar congelamiento del carburador y o el sistema de respiradero del cig e al Construya una estructura que pueda cubrir los tres lados y la parte superior del generador...

Page 30: ...mismo trabaja adecuadamente 4 Conecte y encienda la pr xima carga 5 De nuevo permita que el generador se estabilice 6 Repita los pasos 4 y 5 para cada carga adicional que usted tenga NUNCA a ada m s c...

Page 31: ...enerador consiste en conservar la unidad limpia y seca Opere y almacene la unidad en un ambiente limpio y seco donde no ser expuesta al polvo suciedad humedad o vapores corrosivos Las ranuras del aire...

Page 32: ...e coloque la cubierta Almacenando el Motor Consulte el manual del propietario del motor para las instrucciones de c mo preparar adecuadamente el motor para su almacenamiento Otras Sugerencias Para el...

Page 33: ...33 PowerBoss 5 500 Watt Storm Plus Generador NOTAS...

Page 34: ...Agua en la gasolina 8 Sobrecebado 9 Mezcla de combustible excesivamente rica 10 La v lvula de corte de combustible 11 La v lvula de entrada est atascada est cerrada 12 El motor ha perdido compresi n...

Page 35: ...ido autorizada o a cualquier tipo de alteraci n el mal uso negligencia accidentes sobrecarga velocidad excesiva mantenimiento inadecuado reparaci n o almacenamiento que seg n la opini n de los Product...

Page 36: ...en subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in Generac Portable Products judgme...

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