Generac Power Systems 5500EXL Owner'S Manual Download Page 2

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PowerBoss 5,500 Watt Storm-Plus Generator

EQUIPMENT

DESCRIPTION

Read this manual carefully and become
familiar with your pressure washer. Know its
applications, its limitations and any hazards
involved.

This generator is an engine–driven, revolving field, alternating
current (AC) generator. It was designed to supply electrical
power for operating compatible electrical lighting, appliances,
tools and motor loads.The generator’s revolving field is
driven at about 3,600 rpm by a single-cylinder engine.

CAUTION!

DO NOT exceed the generator’s

wattage/amperage capacity. See “Don’t Overload the
Generator” on page 10.

Every effort has been made to ensure that information in this
manual is accurate and current. However, Generac reserves
the right to change, alter or otherwise improve the product
and this document at any time without prior notice.
The Emission Control System for this generator is warranted
for standards set by the Environmental Protection Agency. For
warranty information refer to the engine owner’s manual.

SAFETY RULES

The safety alert symbol (

) is used with a signal word

(DANGER, CAUTION,WARNING), a pictorial and/or a
safety message to alert you to hazards. DANGER indicates
a hazard which, if not avoided, will result in death or serious
injury. WARNING indicates a hazard which, if not avoided,
could result in death or serious injury. CAUTION
indicates a hazard which, if not avoided, might result in
minor or moderate injury. CAUTION, when used
without the alert symbol, indicates a situation that could
result in equipment damage. Follow safety messages to
avoid or reduce the risk of injury or death.

The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

WARNING

In the State of California a spark arrester is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. If you equip the muffler with a spark arrester,
it must be maintained in effective working order.

• Operate generator ONLY outdoors.

• Keep at least 2 feet of clearance on all sides of generator for

adequate ventilation.

• DO NOT operate generator inside any building or enclosure,

including the generator compartment of a recreational vehicle (RV).

Running generator gives off carbon monoxide,
an odorless, colorless, poison gas.
Breathing carbon monoxide will cause nausea,
fainting or death.

DANGER

• When using generator for backup power, notify utility

company. Use approved transfer equipment to isolate
generator from electric utility.

• Use a ground circuit fault interrupter (GFCI) in any damp or

highly conductive area, such as metal decking or steel work.

• DO NOT touch bare wires or receptacles.
• DO NOT use generator with electrical cords which are worn,

frayed, bare or otherwise damaged.

• DO NOT operate generator in the rain.
• DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while hands or feet are wet.

• DO NOT allow unqualified persons or children to operate or

service generator.

Generator produces powerful voltage.
Failure to isolate generator from power utility
can result in death or injury to electric utility
workers due to backfeed of electrical energy.

DANGER

• National Electric Code requires generator to be properly

grounded to an approved earth ground. Call an electrician for
local grounding requirements.

Failure to properly ground generator can result
in electrocution, especially if the generator is
equipped with a wheel kit.

DANGER

WHEN ADJUSTING OR MAKING REPAIRS TO YOUR
GENERATOR

• Disconnect the spark plug wire from the spark plug and place

the wire where it cannot contact spark plug.

Unintentional sparking can result in fire or
electric shock.

WARNING

Summary of Contents for 5500EXL

Page 1: ...Questions Help is just a moment away Call Generac Generator Helpline 1 800 270 1408 M F 8 5 CT Web www generac portables com or www briggsandstratton com Model No 1642 2 5 500 Watt AC Generator Manual...

Page 2: ...te of California a spark arrester is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands If you equip the muffle...

Page 3: ...jured Battery electrolyte fluid contains acid and is extremely caustic Contact with battery fluid will cause severe chemical burns DANGER DO NOT touch hot surfaces Allow equipment to cool before touch...

Page 4: ...lectrical overload Fuel Tank Capacity of five 5 U S gallons Grounding Wing Nut Used for proper grounding of unit see page 7 Oil Fill Add engine oil here Recoil starter Used to start the engine Rocker...

Page 5: ...carton Install Wheel Kit IMPORTANT This wheel kit is not intended for over the road use To install your wheel kit you need the following tools Two 13mm box open end or socket wrenches Install Wheel K...

Page 6: ...n for the life of the bearing Add Gasoline WARNING NEVER fill fuel tank indoors NEVER fill fuel tank when engine is running or hot Allow unit to cool for two minutes before refueling DO NOT light a ci...

Page 7: ...vary widely Consult with a local electrician for grounding requirements in your area Properly grounding the generator helps prevent electrical shock if a ground fault condition exists in the generato...

Page 8: ...R See Don t Overload the Generator on page 10 Stopping the Engine Unplug all electrical loads from generator panel receptacles NEVER start or stop engine with electrical devices plugged in and turned...

Page 9: ...ons temperatures below 40 F 4 C and a high dew point your generator may experience icing of the carburetor and or the crankcase breather system Build a structure that will enclose three sides and the...

Page 10: ...e generator output to stabilize engine runs smoothly and attached device operates properly 4 Plug in and turn on the next load 5 Again permit the generator to stabilize 6 Repeat steps 4 and 5 for each...

Page 11: ...se skin cancer in certain laboratory animals Thoroughly wash exposed areas with soap and water KEEP OUT OF REACH OF CHILDREN DON T POLLUTE CONSERVE RESOURCES RETURN USED OIL TO COLLECTION CENTERS Gene...

Page 12: ...ator Let the unit cool for a sufficient time before placing the cover on the unit Engine Storage See engine owner s manual for instructions Other Storage Tips To prevent gum from forming in fuel syste...

Page 13: ...plug wire not connected to spark plug 7 Bad spark plug 8 Water in gasoline 9 Overchoking 10 Excessively rich fuel mixture 11 Intake valve stuck open or closed 12 Engine has lost compression 1 Set swit...

Page 14: ...14 PowerBoss 5 500 Watt Storm Plus Generator SCHEMATIC...

Page 15: ...PowerBoss 5 500 Watt Storm Plus Generator 15 WIRING DIAGRAM...

Page 16: ...16 PowerBoss 5 500 Watt Storm Plus Generator EXPLODED VIEW MAIN UNIT...

Page 17: ...831CGS 4 SCREW 41 80270GS 1 VALVE Tank 42 78299GS 1 BUSHING Plastic Tank 43 85134GS 1 CAP Fuel Gauge 44 189022GS 1 ASSY Tank Fuel Includes Items 41 42 Item Part Qty Description 45 189235GS 1 DECAL Sta...

Page 18: ...XPLODED VIEW AND PARTS LIST WHEEL KIT Item Part Qty Description 1 189715GS 1 ASSY Handle 2 B1764GS 1 LEG Mounting 3 52858GS 4 NUT Lock 4 39287GS 2 SCREW 5 191267HGS 1 AXLE 6 B4966GS 2 WHEEL 7 191265GS...

Page 19: ...pact 3 189167GS 2 CLIP Pin Retainer 4 189182GS 2 SPRING Hinge 5 189166GS 2 PIN Hinge 6 68759GS 2 OUTLET 120 V 20 A 7 189165GS 4 NUT Push 8 84198GS 2 CAP Circuit Breaker 9 75207GS 2 BREAKER Circuit 10...

Page 20: ...ER Mount 2 190032GS 1 ASSY ROTOR 3 190079AGS 1 ASSY STATOR 4 186060GS 1 RBC with O Ring p n 189197GS 5 86308HGS 4 SCREW 6 91825GS 1 ASSY Holder Rectifier Brush 7 66849GS 2 SCREW 8 22694GS 1 RECEPTACLE...

Page 21: ...PowerBoss 5 500 Watt Storm Plus Generator 21 NOTES...

Page 22: ...re Mantenga al menos 2 pies de espacio libre alrededor del generador para la adecuada ventilaci n NO opere el generador dentro de un edificio o lugar cerrado incluyendo el compartimiento del generador...

Page 23: ...electrolito de la bater a contiene cido y es extremadamente c ustico El contacto con el fluido de la bater a puede causar quemaduras qu micas severas PELIGRO NO toque las superficies calientes Permit...

Page 24: ...el motor y est equipado con una pantalla apagachispas Tanque del Combustible El tanque tiene una capacidad de 5 galones americanos de gasolina sin contenido de plomo Tomacorriente Dobles de 120 Voltio...

Page 25: ...el generador de la caja de env o Instale el Juego de Ruedas IMPORTANTE Este Juego de Ruedas no ha sido dise ado para ser usado en la carretera Para instalar su Juego de Ruedas usted necesitar las sig...

Page 26: ...combustible en recintos cerrados NUNCA llene el tanque del combustible cuando el motor est en funcionamiento o caliente NO encienda cigarrillos o fume cuando est llenando el tanque del combustible ADV...

Page 27: ...conocer los requisitos de conexi n a tierra de su rea La adecuada conexi n a tierra del generador ayuda a evitar descargas el ctricas si se produce alguna falla a tierra en el generador o en los disp...

Page 28: ...gina 30 Parado Del Motor Desconecte todas las cargas el ctricas de los tomaco rrientes del panel del generador NUNCA de arranque o detenga el motor con todos los dispositivos el ctricos conectados y e...

Page 29: ...o Dew su generador puede experimentar congelamiento del carburador y o el sistema de respiradero del cig e al Construya una estructura que pueda cubrir los tres lados y la parte superior del generador...

Page 30: ...mismo trabaja adecuadamente 4 Conecte y encienda la pr xima carga 5 De nuevo permita que el generador se estabilice 6 Repita los pasos 4 y 5 para cada carga adicional que usted tenga NUNCA a ada m s c...

Page 31: ...enerador consiste en conservar la unidad limpia y seca Opere y almacene la unidad en un ambiente limpio y seco donde no ser expuesta al polvo suciedad humedad o vapores corrosivos Las ranuras del aire...

Page 32: ...e coloque la cubierta Almacenando el Motor Consulte el manual del propietario del motor para las instrucciones de c mo preparar adecuadamente el motor para su almacenamiento Otras Sugerencias Para el...

Page 33: ...33 PowerBoss 5 500 Watt Storm Plus Generador NOTAS...

Page 34: ...Agua en la gasolina 8 Sobrecebado 9 Mezcla de combustible excesivamente rica 10 La v lvula de corte de combustible 11 La v lvula de entrada est atascada est cerrada 12 El motor ha perdido compresi n...

Page 35: ...ido autorizada o a cualquier tipo de alteraci n el mal uso negligencia accidentes sobrecarga velocidad excesiva mantenimiento inadecuado reparaci n o almacenamiento que seg n la opini n de los Product...

Page 36: ...en subjected to improper or unauthorized installation or alteration misuse negligence accident overloading overspeeding improper maintenance repair or storage so as in Generac Portable Products judgme...

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