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Owner’s Manual for 5.6 kVA PowerPact™

13

Automatic Sequence of Operation

Utility Failure

With the generator set to AUTO, when utility fails (below
65% of nominal) a 5 second line interrupt delay time is
started. If utility is still gone when the timer expires, the
engine will crank and start. Once started, a 6 second
engine warm-up timer will be initiated 

(or a 30 second

warm-up timer; refer to 

Cold Smart Start

).

 When the warm-

up time expires, the control panel will transfer the load to
the generator. If the utility power is restored (above 80%
nominal) at any time from the initiation of the engine start
until the generator is ready to accept load (warm-up time
has not elapsed), the control panel will complete the start
cycle and run the generator through its normal cool down
cycle, however, the load will remain on the utility source.

Cranking

The system will control the cyclic cranking as follows:

5 cranking cycles as follows: 16 second crank,
seven (7) second rest, 16 second crank, seven (7)
second rest, followed by three (3) additional cycles
of seven (7) second cranks followed by seven (7)
second rests.

Cold Smart Start

The Cold Smart Start feature enables the generator to
monitor ambient temperature. The warm-up delay will be
adjusted based on prevailing conditions. 
On a startup in AUTO mode, if the ambient temperature is
below a fixed temperature (based on model) the generator
will warm up for 30 seconds. This allows the engine to
warm before a load is applied. If the ambient temperature
is at or above the fixed temperature, the generator will
start up with the normal warm-up delay of 6 seconds.

Load Transfer

The transfer of load when the generator is running is
dependent upon the operating mode.

Shutting Generator Down While 

Under Load

IMPORTANT NOTE: 

To turn the generator off during 

utility outages to perform maintenance, or conserve fuel, 
follow these steps:

To turn the generator OFF (while running in 
AUTO and online):

1.

Turn the main utility disconnect OFF.

2.

Turn the main line circuit breaker (MLCB) on the
generator to OFF (OPEN).

3.

Turn the generator OFF.

To turn the generator back ON:

1.

Put the generator back into AUTO and allow to
start and warm-up for a few minutes.

2.

Set the MLCB on the generator to ON.

The system will now be operating in automatic mode.
The main utility disconnect can be turned ON (CLOSED).
To shut the unit OFF, this complete process must be
repeated.

Summary of Contents for 5.6 kVA PowerPact

Page 1: ...ur le fran ais visiter http www generac com service support product support lookup http www generac com service support product support lookup Register your Generac product at WWW GENERAC COM 1 888 GE...

Page 2: ...iodically by an Independent Authorized Service Dealer Normal maintenance service and replacement of parts are the responsibility of the owner operator and as such are not considered defects in materia...

Page 3: ...fer to Generator Power Source 11 Transfer Back to Utility Power Source 12 Automatic Transfer Operation 12 Automatic Sequence of Operation 13 Utility Failure 13 Cranking 13 Cold Smart Start 13 Load Tra...

Page 4: ...Table of Contents 2 Owner s Manual for 5 6 kVA PowerPact This page intentionally left blank...

Page 5: ...ner s Manual and thoroughly understand all instructions before using this equipment The manufacturer also strongly recommends instructing other users to properly start and operate the unit This prepar...

Page 6: ...death or serious injury 000182 WARNING 000155 WARNING Only a trained and licensed electrician should perform wiring and connections to unit Failure to follow proper installation requirements could res...

Page 7: ...rocution Verify electrical system is properly grounded before applying power Failure to do so will result in death or serious injury 000188 DANGER Electrocution Do not wear jewelry while working on th...

Page 8: ...equipment required when working with with a live electrical system Failure to use 000147 WARNING Risk of Fire Unit must be positioned in a manner that prevents combustible material accumulation undern...

Page 9: ...ngine 5 6 kVA Unit A Controller Lid F Control Panel K Air Box B Top Lid G Data Label L Spark Plug C Customer Connection Box H Battery Access Panel M Exhaust Enclosure D Front Panel I Oil Drain Hose N...

Page 10: ...e engine specifications section These generators are rated in accordance with UL 2200 Safety Standard for Stationary Engine Generator Assemblies and CSA C22 2 No 100 04 Standard for Motors and Generat...

Page 11: ...able fuel source during installation Recommended fuels should have a BTU content of at least 1000 Btus per cubic foot 37 26 megajoules per cubic meter for natural gas or at least 2500 BTUs per cubic f...

Page 12: ...ecommended in areas where temperatures fall below 32 F 0 C Scheduled Maintenance Kit Includes all pieces necessary to perform maintenance on the generator along with oil recommendations Touch Up Paint...

Page 13: ...IVE cable last Controller Lid To open or close the controller lid 1 See view A in Figure 3 1 Lift lid from bottom to open Lid will lock in place when raised 2 See view B in Figure 3 1 Pull raised lid...

Page 14: ...AUTO LED will flash 001052 A B C Button Description of Operation AUTO GREEN Selecting this button activates fully automatic system operation It also allows the unit to automatically start and exercis...

Page 15: ...w exercise time to take place The exercise timer does not correct for daylight savings time NOTE The exerciser will only work in the AUTO mode and will default to exercise weekly at the time the Contr...

Page 16: ...ILITY power source voltage is available to transfer switch terminal lugs N1 and N2 3 Press the AUTO button on the control panel interface 4 Set the main circuit breaker Generator Disconnect to the ON...

Page 17: ...rests Cold Smart Start The Cold Smart Start feature enables the generator to monitor ambient temperature The warm up delay will be adjusted based on prevailing conditions On a startup in AUTO mode if...

Page 18: ...14 Owner s Manual for 5 6 kVA PowerPact This page intentionally left blank...

Page 19: ...ons critical maintenance must be performed as scheduled in order for the Emissions Warranty to be valid Emissions critical maintenance consists of servicing the air filter and spark plugs in accordanc...

Page 20: ...X 6 M or 100 hours inspect 1 Y or 300 hours change Valve clearance X 1 Y or 300 hours General condition Vibration noise leakage X M Contact the nearest Independent Authorized Service Dealer for assis...

Page 21: ...Manual for 5 6 kVA PowerPact 17 Maintenance Log Battery inspection and charge check Dates Performed Oil oil filter air filter and spark plug replacement Dates Performed Valve Adjustment Dates Performe...

Page 22: ...esidence Engine Oil Recommendations To maintain the product warranty the engine oil should be serviced in accordance with the recommendations of this manual For your convenience Generac Maintenance Ki...

Page 23: ...leaks 12 Shutdown the engine and check the oil level Add oil as needed DO NOT OVERFILL 13 Insert dipstick fill cap 14 Press the Control Panel AUTO button 15 Dispose of the used oil and filter at a pro...

Page 24: ...alve stem D with a feeler gauge E 8 If valve clearance is 0 002 0 004 in 0 05 0 1 mm adjustment is not needed Adjust Valve Clearance See Figure 4 6 1 The engine should be cool before adjustment 2 Remo...

Page 25: ...area Discharge static electricity from the body before touching the battery by first touching a grounded metal surface Always recycle batteries in accordance with local laws and regulations Contact yo...

Page 26: ...dry room on a wooden board 12 Clean and wipe down the entire generator Return to Service To return the unit to service after storage 1 Verify utility power is OFF 2 Check the tag on the engine for oil...

Page 27: ...re gap or replace plug s 3 Confirm fuel pressure to regulator is 10 12 in water column 19 22 mm mercury for LP and 5 7 in water column 9 13 mm mercury for natural gas 4 Turn fuel conversion valve to...

Page 28: ...24 Owner s Manual for 5 6 kVA PowerPact This page intentionally left blank...

Page 29: ...Refer to activation section in Installation Manual LOW OIL PRESSURE RED Unit will not start in AUTO with utility loss Check the LED s Screen for alarms Check oil level Add oil per Engine Oil Requireme...

Page 30: ...ent Authorized Service Dealer Break In Maintenance Due Control panel indicates break in maintenance due Check for additional information Perform break in maintenance Clear maintenance due light 1 Year...

Page 31: ......

Page 32: ...c All rights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems Inc Generac Power Systems Inc S45...

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