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Owner’s Manual for 5.6 kVA PowerPact™

11

Alarm Response Procedures

The generator is protected by a series of sensors that will
detect an Alarm/Warning condition and alert the owner/
operator of the condition via the Control Panel display.
When certain alarm conditions are detected, the
generator will shut down.

NOTE: 

Unless properly trained to clear and correct

Warning and Alarm conditions, contact the nearest
Independent Authorized Service Dealer or Trained
Technician.

Clearing an Alarm/Warning Condition

To clear an alarm or warning condition from the Control
Panel, press the OFF button. Press OFF button again.
The flashing or solid indicator LED will turn off.

NOTE: 

Clearing a code will not correct the problem. It

will simply turn off the LED indicating that told you that a
problem occurred. The problem indicated must be
diagnosed and corrected to prevent a re-occurring alarm
condition.

NOTE: 

Removing or failure of the 7.5 Amp ATO

®

 fuse

will turn off all the panel LEDs. Replacement of the fuse
will initiate the LED self test.

Setting the Exercise Timer

This generator is equipped with an exercise timer. Once it
is set, the generator will start and exercise every seven
days, on the day of the week and at the time of day this
procedure was initiated. During this exercise period, the
unit runs for approximately 12 minutes and then shuts
down. Transfer of loads to the generator output does not
occur during the exercise cycle unless utility power is lost.

1.

Place the generator in the AUTO mode.

2.

Hold the SET EXERCISE Button for 3 seconds.
The generator will start, run an exercise cycle and
confirm the setting.

3.

The exercise time is now established. The
generator will exercise each week at this time.

To CHANGE the exercise time once it has been set, hold
the SET EXERCISE button on the generator for three (3)
seconds at the time you wish the new exercise time to
take place. The exercise timer does not correct for
daylight savings time.

NOTE: 

The exerciser will only work in the AUTO mode

and will default to exercise weekly at the time the Control
Panel was last powered ON unless this procedure is
performed. The exercise function will need to be reset
every time the 12 volt battery and T1 or T2 power to the
generator are disconnected and then reconnected, or
when the fuse is removed and T1 or T2 power is
removed from the generator, or both.

Battery Charger

NOTE: 

The battery charger is integrated into the control

panel.

The battery charger operates as a Smart Charger that:

verifies output is continually optimized to promote
maximum battery life.

verifies that charging levels are safe.

NOTE: 

Battery Problem LED is illuminated when the

battery needs service.

Manual Transfer Operation

Prior to automatic operation, manually exercise the
transfer switch to verify that there is no interference with
proper operation of the mechanism. Manual operation of
the transfer switch is required if electronic operation
should fail.

Transfer to Generator Power Source

1.

Verify generator is in the OFF mode.

2.

Set the main circuit breaker (Generator
Disconnect) to OFF or OPEN.

3.

Turn off the utility power supply to the transfer
switch using the means provided (such as a utility
main line circuit breaker).

4.

Use the manual transfer handle (A in 

Figure 3-4

)

inside the transfer switch to move the main
contacts to the STANDBY position (loads
connected to the standby power source, B in

Figure 3-4

).

5.

To crank and start the engine, press the control
panel MANUAL button.

LED 

Condition

Action

2nd 

Action

3rd 

Action

Clear Alarm / 
Warning or 
Maintenance 
LED Alarm(s)

press OFF

press OFF 

again

Clear 
Maintenance 
LED when 
Alarm or 
Warning LED is 
also present

press OFF

press OFF 

again

press OFF 

3rd time

(000132)

DANGER

Electrocution. Do not manually transfer under load.
Disconnect transfer switch from all power sources 
prior to manual transfer. Failure to do so will result
in death or serious injury, and equipment damage.

Summary of Contents for 5.6 kVA PowerPact

Page 1: ...ur le fran ais visiter http www generac com service support product support lookup http www generac com service support product support lookup Register your Generac product at WWW GENERAC COM 1 888 GE...

Page 2: ...iodically by an Independent Authorized Service Dealer Normal maintenance service and replacement of parts are the responsibility of the owner operator and as such are not considered defects in materia...

Page 3: ...fer to Generator Power Source 11 Transfer Back to Utility Power Source 12 Automatic Transfer Operation 12 Automatic Sequence of Operation 13 Utility Failure 13 Cranking 13 Cold Smart Start 13 Load Tra...

Page 4: ...Table of Contents 2 Owner s Manual for 5 6 kVA PowerPact This page intentionally left blank...

Page 5: ...ner s Manual and thoroughly understand all instructions before using this equipment The manufacturer also strongly recommends instructing other users to properly start and operate the unit This prepar...

Page 6: ...death or serious injury 000182 WARNING 000155 WARNING Only a trained and licensed electrician should perform wiring and connections to unit Failure to follow proper installation requirements could res...

Page 7: ...rocution Verify electrical system is properly grounded before applying power Failure to do so will result in death or serious injury 000188 DANGER Electrocution Do not wear jewelry while working on th...

Page 8: ...equipment required when working with with a live electrical system Failure to use 000147 WARNING Risk of Fire Unit must be positioned in a manner that prevents combustible material accumulation undern...

Page 9: ...ngine 5 6 kVA Unit A Controller Lid F Control Panel K Air Box B Top Lid G Data Label L Spark Plug C Customer Connection Box H Battery Access Panel M Exhaust Enclosure D Front Panel I Oil Drain Hose N...

Page 10: ...e engine specifications section These generators are rated in accordance with UL 2200 Safety Standard for Stationary Engine Generator Assemblies and CSA C22 2 No 100 04 Standard for Motors and Generat...

Page 11: ...able fuel source during installation Recommended fuels should have a BTU content of at least 1000 Btus per cubic foot 37 26 megajoules per cubic meter for natural gas or at least 2500 BTUs per cubic f...

Page 12: ...ecommended in areas where temperatures fall below 32 F 0 C Scheduled Maintenance Kit Includes all pieces necessary to perform maintenance on the generator along with oil recommendations Touch Up Paint...

Page 13: ...IVE cable last Controller Lid To open or close the controller lid 1 See view A in Figure 3 1 Lift lid from bottom to open Lid will lock in place when raised 2 See view B in Figure 3 1 Pull raised lid...

Page 14: ...AUTO LED will flash 001052 A B C Button Description of Operation AUTO GREEN Selecting this button activates fully automatic system operation It also allows the unit to automatically start and exercis...

Page 15: ...w exercise time to take place The exercise timer does not correct for daylight savings time NOTE The exerciser will only work in the AUTO mode and will default to exercise weekly at the time the Contr...

Page 16: ...ILITY power source voltage is available to transfer switch terminal lugs N1 and N2 3 Press the AUTO button on the control panel interface 4 Set the main circuit breaker Generator Disconnect to the ON...

Page 17: ...rests Cold Smart Start The Cold Smart Start feature enables the generator to monitor ambient temperature The warm up delay will be adjusted based on prevailing conditions On a startup in AUTO mode if...

Page 18: ...14 Owner s Manual for 5 6 kVA PowerPact This page intentionally left blank...

Page 19: ...ons critical maintenance must be performed as scheduled in order for the Emissions Warranty to be valid Emissions critical maintenance consists of servicing the air filter and spark plugs in accordanc...

Page 20: ...X 6 M or 100 hours inspect 1 Y or 300 hours change Valve clearance X 1 Y or 300 hours General condition Vibration noise leakage X M Contact the nearest Independent Authorized Service Dealer for assis...

Page 21: ...Manual for 5 6 kVA PowerPact 17 Maintenance Log Battery inspection and charge check Dates Performed Oil oil filter air filter and spark plug replacement Dates Performed Valve Adjustment Dates Performe...

Page 22: ...esidence Engine Oil Recommendations To maintain the product warranty the engine oil should be serviced in accordance with the recommendations of this manual For your convenience Generac Maintenance Ki...

Page 23: ...leaks 12 Shutdown the engine and check the oil level Add oil as needed DO NOT OVERFILL 13 Insert dipstick fill cap 14 Press the Control Panel AUTO button 15 Dispose of the used oil and filter at a pro...

Page 24: ...alve stem D with a feeler gauge E 8 If valve clearance is 0 002 0 004 in 0 05 0 1 mm adjustment is not needed Adjust Valve Clearance See Figure 4 6 1 The engine should be cool before adjustment 2 Remo...

Page 25: ...area Discharge static electricity from the body before touching the battery by first touching a grounded metal surface Always recycle batteries in accordance with local laws and regulations Contact yo...

Page 26: ...dry room on a wooden board 12 Clean and wipe down the entire generator Return to Service To return the unit to service after storage 1 Verify utility power is OFF 2 Check the tag on the engine for oil...

Page 27: ...re gap or replace plug s 3 Confirm fuel pressure to regulator is 10 12 in water column 19 22 mm mercury for LP and 5 7 in water column 9 13 mm mercury for natural gas 4 Turn fuel conversion valve to...

Page 28: ...24 Owner s Manual for 5 6 kVA PowerPact This page intentionally left blank...

Page 29: ...Refer to activation section in Installation Manual LOW OIL PRESSURE RED Unit will not start in AUTO with utility loss Check the LED s Screen for alarms Check oil level Add oil per Engine Oil Requireme...

Page 30: ...ent Authorized Service Dealer Break In Maintenance Due Control panel indicates break in maintenance due Check for additional information Perform break in maintenance Clear maintenance due light 1 Year...

Page 31: ......

Page 32: ...c All rights reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Power Systems Inc Generac Power Systems Inc S45...

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