Generac Power Systems 004703-1, Owner'S Manual

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Part I — Operating Instructions
Introduction ............................................................................1
Read This Manual Thoroughly ........................................................1
Contents
........................................................................................1
Operation and Maintenance ............................................................1
How to Obtain Service ...................................................................1
Authorized Service Dealer Locator Number ......................................... 1
Safety Rules ..........................................................................2
Section 1 – General Information ............................................4
1.1 Generator Identification ..........................................................4
1.2 Generator Applicability ...........................................................5
1.3 Installation .............................................................................5
1.4 Safety ....................................................................................5
1.5 Generator AC Connection System ..........................................5
1.6 Specifications ........................................................................6
1.7 Evaporative Emissions Information .........................................7
1.8 Exhaust Emissions Information (Gasoline) ..............................7
1.9 Exhaust Emissions Information (Propane) ..............................8
Section 2 – Operation ............................................................8
2.1 Generator Control Panel .........................................................8
2.2 Optional Remote Start/Stop Panel...........................................9
2.3 Automatic Choke....................................................................9
2.4 Before Starting the Engine ......................................................9
2.5 Starting the Generator ..........................................................10
2.6 Stopping the Generator ........................................................10
2.7 Applying Loads to Generator ................................................10
2.8 Protection Systems ..............................................................11
Section 3 – Maintenance .....................................................12
3.1 Checking the Engine Oil Level...............................................12
3.2 Changing the Engine Oil and/or Oil Filter ...............................12
3.3 Maintaining the Engine Air Cleaner .......................................13
3.4 Checking the Engine Spark Plug ...........................................13
3.5 Fuel Filter (Gasoline Only) .....................................................14
3.6 Clean Spark Arrestor ............................................................14
3.7 Cleaning the Generator .........................................................14
3.8 Battery Maintenance ............................................................14
3.9 Adjusting Valve Clearance ....................................................15
3.10 Major Service Manual ..........................................................16
3.11 Drive
Belt .............................................................................16
3.12 Exercising the Generator ......................................................16
3.13 Out of Service Procedure .....................................................16
3.14 RV Generator Service Interval ...............................................16
Section 4 – Notes ................................................................17
Part II — Installation Instructions
Safety Rules ........................................................................20
Notice to Installer .........................................................................20
Section 1 — General Information ........................................22
1.1 Purpose and Scope of the Installation Instructions................22
1.2 Safety ..................................................................................22
1.3 Standards Booklets ..............................................................22
1.4 Equipment Description .........................................................22
1.5 Generator Engine Operating Speed .......................................22
1.6 Generator AC Connection System ........................................22
Major Features and Dimensions ...........................................23
Section 2 — Installation ......................................................24
2.1 Location and Support...........................................................24
2.2 Generator Compartments .....................................................25
2.3 Cooling and Ventilating Air ....................................................27
2.4 Gasoline Fuel System ...........................................................29
2.5 LP Gas Fuel System .............................................................30
2.6 Exhaust System ...................................................................31
2.7 Electrical Connections ..........................................................33
2.8 Battery Installation ...............................................................34
2.9 Optional Accessories ...........................................................36
Section 3 — Post Installation ..............................................36
3.1 Post Installation Tests ...........................................................36
3.2 Before Initial Start-up ...........................................................36
3.3 Initial Start ...........................................................................36
3.4 Testing Under Load ..............................................................37
3.5 Installation Checklist ............................................................38
Section 4 – Troubleshooting ................................................39
4.1 Troubleshooting Guide ..........................................................39
Section 5 – Electrical Data ..................................................40
Section 6 – Exploded Views and Parts Lists ........................42
Section 7 – Warranty ...........................................................52
Table of Contents