GEM R690 Assembly Instructions Manual Download Page 10

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R690

1.  Press in new bush 

17

.

CAUTION

Damage to the bush 17 when 

using unsuitable tools!

 

³

Damaged bush 

17 

can no longer 

ful

fi

 l its function.

 

O

Press bush 

17

 from above 

into actuator base 

16 

with an 

appropriate tool that will not 

damage bush 

17

.

2.  Lubricate new lip ring 

4

 

(GEMÜ recommends MOLYCOTE 111 

COMPOUND).

3.  Insert new lip ring 

4

.

4.  Insert new lock washer 

5

.

5.  Lubricate actuator spindle 

15

 (including 

dowel pin 

30

 and adapter 

31

(GEMÜ recommends MOLYCOTE 111 

COMPOUND).

6.  Insert the actuator membrane assembly 

manually into actuator base 

16 

from 

above through bush 

17

 and push it 

down until actuator membrane 

14

 

abuts actuator base 

16

.The actuator 

membrane assembly comprises 

actuator spindle 

15

 including dowel 

pin 

30

 and adapter 

31

, hexagon nut 

21

washer 

9

, upper and lower membrane 

plate 

6

, actuator membrane 

14

 and 

two sealing washers 

22 

(for diaphragm 

sizes 40 and 50 distance piece

 28 

and 

O-ring

 27

). 

7.  Take care that the hole patterns of 

actuator membrane 

14

 and actuator 

base 

16

.

8.  Assemble the actuator as described in 

chapter 5.3, points 1-10.

5.3  Assembling the actuator

1.  Insert spring set 

FP 

into actuator base 

16

.

2.  Put on actuator top 

10

, take care that 

the hole patterns of actuator top 

10

actuator membrane 

14

 and actuator 

base 

16

 are aligned.

3.  Clamp actuator in a press.

CAUTION

Applied pressure too high!

 

³

Risk of breakage of actuator 

top 

10

!

 

O

Only use minimum required 

pressure.

4.  Bolt together diagonally actuator top 

10 

and actuator base 

16 

with bolts 

12

 and 

washers 

13

.

Important:

The bolts 

12 

between actuator 

top 

10 

and actuator base 

16 

are always inserted from 

below.

Diaphragm size

Tightening torque

25

6 Nm

40

15 Nm

50

21 Nm

5.  Slowly release the press.

6.  Put protective caps 

29

 onto bolts 

12

.

7.  Screw optical position indicator 

SA1

 

into actuator.

8.  Screw in protective cap 

SA2

.

9.  Reinsert loose compressor 

3

 and 

washer 

47

.

10.  Reconnect control medium.

Summary of Contents for R690

Page 1: ...of spare parts kits SAF and SAK Diaphragm sizes 20 50 DN 15 65 Control function 1 GB ASSEMBLY INSTRUCTIONS Austausch der Ersatzteil Sets SAF und SAK Membrangr en 20 50 DN 15 65 Steuerfunktion 1 DE ORI...

Page 2: ...en oder Tod O Antrieb nur unter Presse nen WARNUNG Aggressive Chemikalien Ver tzungen O Montage nur mit geeigneter Schutzausr stung VORSICHT Hei e Anlagenteile Verbrennungen O Nur an abgek hlter Anlag...

Page 3: ...Membrangr e 50 2 Buchsen 21 1 Sechskantmutter 22 2 Dichtscheibe 27 1 O Ring nur bei Membrangr en 40 und 50 4 Bestelldaten 4 1 Bestelldaten Ersatzteil Set SAF 1 Typ Code GEM R690 R690 2 Membrangr e Cod...

Page 4: ...optional Code Mediumsbereich auf Lackvertr glichkeit gereinigt Teile in Folie eingeschwei t Gew hrleistung nur bei sachgerechter Behandlung 0101 Bestellbeispiel R690 25 SAK 1 FDN 0101 1 Code R690 2 C...

Page 5: ...iebsspindel 15 inklusive Spannstift 30 und Verbindungsst ck 31 Sechskantmutter 21 Scheibe 9 oberem und unterem Membranteller 6 Steuermembrane 14 und zwei Dichtscheiben 22 bei Membrangr en 40 und 50 zu...

Page 6: ...lusive Spannstift 30 und Verbindungsst ck 31 Sechskantmutter 21 Scheibe 9 oberem und unterem Membranteller 6 Steuermembrane 14 und zwei Dichtscheiben 22 bei Membrangr en 40 und 50 Distanzrohr 28 und O...

Page 7: ...O Only open the actuator under a press WARNING Corrosive chemicals Risk of caustic burns O Wear appropriate protective gear when installing CAUTION Hot plant components Risk of burns O Only work on pl...

Page 8: ...exagon nut 22 2 Sealing washer 27 1 O ring only for diaphragm sizes 40 and 50 4 Order data 4 1 Order data Spare parts kit SAF 1 Type Code GEM R690 R690 2 Diaphragm size Code Diaphragm size 25 DN 15 DN...

Page 9: ...elease the press 9 Remove actuator top 10 10 Remove spring set FP from actuator base 16 Important After disassembly clean all parts of contamination do not damage parts Check parts for potential damag...

Page 10: ...ashers 22 for diaphragm sizes 40 and 50 distance piece 28 and O ring 27 7 Take care that the hole patterns of actuator membrane 14 and actuator base 16 8 Assemble the actuator as described in chapter...

Page 11: ...11 12 R690...

Page 12: ...0 88701365 GEM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Str 6 8 D 74653 Ingelfingen Criesbach Telefon 49 0 7940 123 0 Telefax 49 0 7940 123 192 info gemue de www gemu group com VENTIL MESS UND...

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