GEA Bock HG22P A Assembly Instructions Manual Download

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Dear customer,

GEA Bock compressors are top-quality, reliable and service-friendly quality products.

If you have any questions about installation, operation and accessories, please contact our techni

cal service or specialist wholesaler and/or our representative. The GEA Bock service team can be

contacted by phone with a

toll-free hotline 00 800 / 800 000 88

or via

e-mail:

[email protected]

Yours faithfully

GEA Bock GmbH
Benzstraße 7
72636 Frickenhausen
Germany

Service

Summary of Contents for Bock HG22P A

Page 1: ...Technologies GEA Bock Compressor HG22P A Assembly instructions HG22P 125 4 A HG22P 125 4 S A HGX22P 125 4 A HGX22P 125 4 S A HG22P 160 4 A HG22P 160 4 S A HGX22P 160 4 A HGX22P 160 4 S A HG22P 190 4...

Page 2: ...compressor can lead to serious or fatal injury Observe the safety instructions contained in these instructions These instructions must be passed onto the end customer along with the unit in which the...

Page 3: ...connections 5 Electrical connection 14 5 1 Information for contactor and motor contactor selection 5 2 Connecting the drive motor 5 3 Circuit diagram 5 4 Electronic trigger unit MP 10 5 5 Connecting t...

Page 4: ...serious or fatal injury Work on compressors is therefore reserved for personnel with the qualifications listed below For example a refrigeration technician refrigeration mechatronic engineer As well a...

Page 5: ...ock refrigerating compressor named in the title is intended for installing in a machine within the EU according to the EU Directives 2006 42 EC Machinery Directive 97 23 EC Pressure Equipment Directiv...

Page 6: ...th oil pump lubrication Lightweight aluminum design Suction gas cooled drive motor 2 1 Brief description Motor part Dimension and connection values can be found in Chapter 9 Transport eyelet Fig 1 Fig...

Page 7: ...ed 11 Displacement 12 Oil type filled at factory 13 Protection system terminal box Electrical accessories can change the IP protection class 2 2 Name plate example 2 3 Type code example HG Hermetic Ga...

Page 8: ...ntroller Oil return at low frequency must be guaranteed Consultation with GEA Bock For operation with capacity regulator The suction gas superheat temperature may need to be reduced or set individuall...

Page 9: ...erature Supplementary cooling and reduced suction gas temperature Motor version S more powerful motor Evaporating temperature C Condensing temperature C Suction gas superheat K Suction gas temperature...

Page 10: ...n the compressor for as long as possible and prevent the ingress of air Check the compressor for transport damage before starting any work Fig 11 Fig 12 Fig 13 F E D C 1 2 3 4 1 Storage and transport...

Page 11: ...metre and inch dimensions can be used The depth of pipe insertion will depend on the dimension The connection diameters of the shut off valves are rated for maximumcompressoroutput Therequiredpipecros...

Page 12: ...thumb Always lay the first pipe section starting from the shut off valve downwards and parallel to the drive shaft 4 5 Pipes Pipes and system components must be clean and dry inside and free of scale...

Page 13: ...nection Pipe connection 4 8 Operating mode of the lockable service connections Fig 19 Opening the shut off valve Spindle turn to the left counter clockwise as far as it will go Shut off valve complete...

Page 14: ...ns power supply Only connect the motor if these values are the same 5 1 Information for contactor and motor contactor selection All protection devices and switching or monitoring units must be fitted...

Page 15: ...r Anschluss Electrical connection Raccordement lectrique Y 96027 11 06 DGbF Niedere Spannung Low voltage Bas voltage Y Hohe Spannung High voltage Haut voltage L3 L1 L2 L3 L1 L2 Electrical connection R...

Page 16: ...rmal protection thermostat PTC sensor F1 Load circuit safety switches F2 Control power circuit fuse F3 Safety chain high low pressure monitoring B1 Release switch thermostat pressostat Q1 Main switch...

Page 17: ...1 Compressor contactor MP10 Electronic trigger unit MP 10 E Oil sump heater X3 Terminal strip in terminal box XSS Terminal strip in the external switch cabinet A1 Alarm Motor protection A2 Overheating...

Page 18: ...a restart prevention device After the fault has been remedied either interrupt the mains voltage or acknowledge with the external alarm reset switch S1 see circuit diagram Chapter 5 3 This unlocks the...

Page 19: ...L1 or S1 OFF OFF OFF Release the motor temperature sensor connection 1 or 2 Release the hot gas temperature sensor if installed 3 or 4 2 Restore the power supply L1 or S1 ON Function check of motor te...

Page 20: ...has undergone trials in the factory and all functions have been tested There are therefore no special running in instructions Check the compressor for transport damage 6 2 Pressure strength test DANGE...

Page 21: ...ng the compressor Check that the safety and protection devices pressure switch motor protection electrical contact protection measures etc are all functioning properly Switch on the compressor and all...

Page 22: ...se pressures temperatures function of auxiliary devices such as a oil sump heater pressure switch Accessories available can be found on the Internet at www gea com 7 4 Accessories Only use original GE...

Page 23: ...h the valid national regulations 7 Maintenance 7 5 Extract from the lubricants table The oil type filled as standard in the factory is marked on the name plate This oil type should be used as a prefer...

Page 24: ...8 HG22P 190 4 A 16 5 19 8 13 3 7 7 4 6 53 32 44 8 HG22P 190 4 S A 16 5 19 8 16 1 9 3 5 7 67 40 45 8 Type 1 2 3 2 4 220 240 V 380 420 V Y 3 50 Hz 265 290 V 440 480 V Y 3 60 Hz Tolerance 10 relative to...

Page 25: ...O K B L B1 115 264 ca 310 88 ca 240 4x 12 198 J SV A1 470 109 223 ca 328 d 4 5 6 7 8 4 5 6 7 8 Betrifft Bl 2 3 1 Tol Ang DIN ISO 2768 mK Betrifft Bl 2 Revisionsdurchlauf Ma Passung Schaich 120 400 0...

Page 26: ...essor HG22P A conforms to the essential requirements of Annex II 1B of the Machinery Directive 2006 42 EC Applied harmonised standard EN 12693 2008 and the corresponding standards referenced A partly...

Page 27: ...ons about installation operation and accessories please contact our techni cal service or specialist wholesaler and or our representative The GEA Bock service team can be contacted by phone with a tol...

Page 28: ...x 49 7022 9454 137 refrigeration gea com www gea com We live our values Excellence Passion Integrity Responsibility GEA versity GEA Group is a global engineering company with multi billion euro sales...

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