GE Monogram ZGU364ND Technical Service Manual Download Page 69

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Oven Relay Board

J21

K14

K10

K13

K11

K12

J14

J10

J20

J16

J17

J11

Relay Power Supply

Module

Door Lock,, Broil Element 2, Bake Element 2, Convection Element
2, L1, Convection Motor CW, Convection Motor CCW

J10

Ground

J11

Neutral

J14

J16

Sail Switch, Door Unlock Switch, Door Lock Switch, Door Status
Switch

J17

LIN Connector

J20

L1 and L2

J21

Neutral

Convection Fan Direction

Broil Element 1

Convection Fan On/Off

Convection Element 2

Bake Element 1

Bake Element 2

K10

Convection Element 1

K11

Broil Element 2

K13

Door Lock

K14

DLB (Double Line Break)

Daughter Relay Module

Oven Lights

Cooling Fan Hi Speed, L1, Cooling Fan Low Speed

Cooling Fan Low Speed

Oven Light

K12

Cooling Fan High Speed

Relay Power Supply Module

Daughter Relay

Module

Note:

The main oven relay board consists of a relay power supply module and a daughter relay module,

available only as an assembly. Companion oven relay boards are similar, but will not have a power supply.

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Continued next page

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Summary of Contents for Monogram ZGU364ND

Page 1: ...isville Kentucky 40225 31 9181 Monogram Professional Range and Rangetops ZDP486ND ZDP486NR ZDP484NG ZDP364ND ZDP364NR ZDP366N ZDP304N Technical Service Guide June 2009 GE Consumer Industrial ZGU366N ZGU364ND ZGU364NR ZGU486ND ZGU484NG ZGU486NR ...

Page 2: ...switch do not use any phone in the building Immediately call the gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach the gas supplier call the fire department WARNING To avoid personal injury disconnect power before servicing this product If electrical power is required for diagnosis or test purposes disconnect the power immediately after performing the ...

Page 3: ...iagnostics and Service Information 71 Door Assembly 51 Electronic Oven Control 67 Factory Test Mode 71 Gas Conversion Range and Rangetop 22 Glow bar Igniter 39 Griddle Assembly 35 Griddle Burner Igniter 37 Griddle Control 37 Griddle Safety Valve 37 Grill and Griddle Ignition Systems 38 Grill Assembly 31 Grill Burner Igniter 33 Grill Control 34 Grill Safety Valve 33 Indicator Light Assembly 46 Inst...

Page 4: ...n Relay Board 60 Oven Sensor Sail and Door Switch Test 76 Oven TCO 49 Oven Temperature Sensor 56 Range Components 47 Sail Switch 49 Schematics and Wiring Diagrams 77 Side Access Panel 47 Spark Module 43 Surface Burner 41 Surface Burner Base 39 Surface Burner Igniter 40 Surface Burner Pan 40 Surface Burner Valve and Switch 42 Surface Component Circuits 79 Surface Components 30 Task Light Switch 46 ...

Page 5: ...ther to accommodate round bottom woks Stainless steel and aluminum clad griddle offers 18 000 BTUs of cooking power allowing fast and consistent heating across the entire cooking surface Grill with infrared ceramic burner can be adjusted from 14 000 BTUs down to approximately 10 000 BTUs Monogram Professional oven system combines European reverse air convection technology and six heating elements ...

Page 6: ...rill None All Burner Model Model Year Designator Z D P 4 8 6 N D P S S Nomenclature Range Nomenclature Model Number Fuel Type N Natural Gas L Liquid Propane The mini manual is located at the bottom behind the access panel Tag Mini manual The letter designating the year repeats every 12 years Example T 1974 T 1986 T 1998 Serial Number The first two numbers of the serial number identify the month an...

Page 7: ... Grill Model Year Designator Z G U 4 8 6 N D P S S Nomenclature Rangetop Nomenclature Model Number Fuel Type N Natural Gas L Liquid Propane The mini manual is located on the bottom next to the gas inlet pipe Tag Mini manual The letter designating the year repeats every 12 years Example T 1974 T 1986 T 1998 Serial Number The first two numbers of the serial number identify the month and year of manu...

Page 8: ...Bezel 9 7 8 6 1 4 3 ZGU486NR ZGU486LR 6 burners and grill ZGU486ND ZGU486LD 6 burners and griddle ZGU484NG ZGU484LG 4 burners grill and griddle ZGU364NR ZGU364LR 4 burners and grill ZGU364ND ZGU364LD 4 burners and griddle ZGU366N ZGU366L 6 gas burners 2 Bamboo Cutting Board Grill and Griddle Covers 5 Number Feature 1 Bamboo Cutting Board 2 Grill and Griddle Covers 3 IR Infrared Grill 4 Grill and G...

Page 9: ...kwise to the LITE position Simmering The stacked burner design provides a wide range of heat settings with which to simmer Depending on the type and quantity of food and pan size the flame can be adjusted to suit your specific need The lowest setting uses only the lower flame and can maintain delicate foods at a safe 140 F Cooking Settings from LO to X HI will use both upper and lower flames Use L...

Page 10: ...to the grill once the Glo Bar reaches temperature Using the Griddle The griddle is thermostatically controlled and can be set to maintain any temperature from 200ºF to 450ºF Note Unlike the surface burners which use electric igniters the griddle uses a Glo Bar for ignition It takes approximately 45 seconds for the Glo Bar to reach temperature Gas is only supplied to the griddle once the Glo Bar re...

Page 11: ...5 7 8 6 15 14 12 13 17 1 4 10 3 ZDP486NR ZDP486LR 6 burners and grill ZDP486ND ZDP486LD 6 burners and griddle ZDP484NG ZDP484LG 4 burners grill and griddle ZDP364NR ZDP364LR 4 burners and grill ZDP364ND ZDP364LD 4 burners and griddle ZDP366N ZDP366L 6 gas burners 2 ZDP304N ZDP304L Bamboo Cutting Board Grill and Griddle Covers Toekick 16 Double oven model shown includes a small oven Number Feature ...

Page 12: ... self clean temperature is automatically set 1 Mini Knob Turn to select and push to enter PROBE or TIMER settings Also to adjust CLEAN cycle time 2 Timer Button Push to select the kitchen timer function The timer does not control oven operations 3 Oven Display Displays oven functions such as oven and probe temperatures and kitchen timer 1 4 2 5 3 The Oven Mode Selector 1 AND the Temperature Knob 2...

Page 13: ...nt the display will show the actual temperature The interior lights will turn on and stay on until the oven is turned off The convection oven fan will turn on temporarily during preheat The control will beep when the oven is preheated and food can now be placed inside the oven 3 Turn the Oven Mode Selector and the temperature knob to OFF when baking is finished Note A cooling fan will turn on to c...

Page 14: ...rned off The convection fan will turn on when CONV BROIL is selected 3 When broiling is finished turn the Oven Mode Selector and the Temperature knob to OFF Note Broil will not work if the temperature probe is plugged in Never leave your probe inside the oven during a broil cycle A cooling fan will turn on to cool internal parts This is normal and the fan may continue to run even after the oven is...

Page 15: ...b Inner Introduction to Convection Cooking The Monogram reverse air convection system consists of two dedicated heating elements wrapped around the convection fan After preheating to the set temperature all heat in CONV BAKE mode comes from these two dedicated elements The convection fan periodically pauses then changes direction to best distribute hot air throughout the oven As a result foods are...

Page 16: ...n the Oven Mode Selector to OFF Mini Knob Turn to adjust Push to select The symbol will flash as the oven door is locked It will not be possible to open the oven door during the clean cycle 4 After the clean cycle is complete and the oven has cooled End will show in the display and the will turn off Turn the Oven Mode Selector and the Temperature knob to OFF To interrupt a clean cycle turn the Ove...

Page 17: ...the one it replaced Use your new oven for a few weeks to become more familiar with it If you still think your new oven is too hot or too cold you can adjust the thermostat yourself On double oven models use the main oven controls to enter the mode and to select the adjustment To adjust the oven thermostat 1 Push and hold the TIMER button and Mini Knob at the same time for 4 seconds until the displ...

Page 18: ...ecial Features Mini Knob Turn to adjust Push to select 2 Turn the Mini Knob clockwise until the display scrolls SAbbAtH Push the Mini Knob to select the Sabbath mode 3 Once SAbbAtH is selected the display will scroll SAbbAtH ON The Sabbath setting will control both ovens The symbol will appear in both oven display windows indicating the Sabbath mode is set The symbol indicates the oven is overheat...

Page 19: ...40 volt 60 Hz and connected to an individual properly grounded branch circuit This branch circuit is to be protected by a circuit breaker or time delay fuse 50 amp for 48 ranges 30 amp for 36 and 30 ranges The receptacle must be a NEMA 14 50R device to accept the 4 prong plug supplied with the range If the electrical service provided does not meet the above specifications it is recommended that a ...

Page 20: ... NOT INSTALL THE RANGE LOWER THAN ADJACENT COUNTERTOP HEIGHT The range must be supported by all 4 legs regardless of countertop height Front leg adjustment Note If toe kick is installed pull to remove for access to front leveling legs Slide front cylinders up to adjust front leveling 1 legs Be careful not to damage cylinder A leveling leg wrench is supplied Reach under 2 the front of the range nea...

Page 21: ...risk of tipping the range the range must be secured by a properly installed anti tip bracket See installation instructions shipped with the bracket for complete details before attempting to install To check if the bracket is installed and engaged properly carefully tip the range forward The bracket should stop the range within 4 inches If it does not the bracket must be reinstalled If the range is...

Page 22: ...ICE HOLDER The range orifice holder is located behind the front access panel at the bottom of the range The rangetop orifice holder is located inside the range insulation cover Additional orifices may be present Use only the orifices specified in the instructions for your range or rangetop Griddle Orifice Grill Orifice Burner Orifices 1 Attach the Anti Tip Brace onto the bottom of the range in the...

Page 23: ...ifices using a 7 mm nut driver Use small pliers to carefully lift out the orifices The main orifice is located low in the center of the burner while the simmer orifice is located higher beside the center of the burner 3 DOWN FOR OFF NAT LP LP NAT LP NAT NAT LP Gasket Cap Plunger LP Position NAT Position Pressure Regulator Burner Cap Burner Head Spark Igniter Simmer Orifice Main Orifice Burner Base...

Page 24: ...g Griddle orifice Select for your gas type LP 047 NAT 076 A Lift off the griddle flue cover Remove the 2 inside clamping screws B Use a pad or piece of carton to protect the adjacent surface Slide the griddle toward the rear and out of the hold down tabs along the bottom C CAREFULLY lift and hold the griddle A thermostat capillary is routed through a clip Gently lift the griddle to one side and sl...

Page 25: ...oof No Bake Yes Convection Bake Yes Convection Roast Yes Convection Broil No Std Broil No Clean No Sabbath Mode No Probe Usage Yes ADJUST BURNER FLAMES Normally burnersdonotneedfurtheradjustment Makeadjustmentsonlywhennecessary A Turn on the gas Plug in electrical cord B Turn all burners on highest setting and check the flames They should be blue in color When using LPgas the flames may have some ...

Page 26: ... the oven during a broil cycle The Clean cycle can be set for a minimum of 3 hours and a maximum of 5 hours The default setting is 5 hours The 5 hour set time consists of 4 hours and 15 minutes of cleaning and 45 minutes of cool down The door will unlock at an approximate temperature of 450 F On double oven models the ovens can be set to self clean in sequence The first oven set starts the cycle T...

Page 27: ...s Front of Range 48 in range shown Continued next page Lights Lights Lights Convection Fan Convection Fan Oven Door Gasket Broil Element Broil Element Rangetop Task Light Switch Control Panel Oven Door Oven Door Oven Door Gasket ...

Page 28: ...vection Fan Convection Fan Convection Element Convection Element Broil Element Broil Element Cooling Fan Cooling Fan Shutoff Valve Regulator Level Leg Extension Rod Level Leg Extension Rod Gas Inlet Pipe Terminal Block Sail Switch Sail Switch Oven TCO Oven TCO ...

Page 29: ...ontrol Griddle Burner Griddle Burner Igniter Grill Burner Grill Burner Igniter Burner Rangetop ZGU484NG burner pans top heat barriers grill and griddle removed Griddle IR Infrared Grill LED Task Lighting Control Burner Control Knob with Lighted Bezel 1 of 4 IR Infrared Grill Control Knob with Lighted Bezel Griddle Control Knob with Lighted Bezel ...

Page 30: ...the Phillips head screw at each front corner that attaches the front of the side trim to the control panel 3 Remove the 2 Phillips head screws within each bezel that attach the bezel to the manifold brackets Bezel Screw Bezel Screw Control Screw Control Screw 4 Remove the T 15 Torx screws from the bottom of the control panel WARNING Sharp edges may be exposed when servicing Use caution to avoid in...

Page 31: ...sembly Note The following describes the procedure to remove the grill assembly To remove the grill Lift off the grill grate and grill frame 1 Lift the grill baffle straight up and remove it from 2 the 4 support posts located on the side walls See Control Features Rangetop Remove the two 1 4 in hex head screws that 3 attach the igniter to the igniter bracket then place the igniter aside Remove the ...

Page 32: ...applicable 11 Remove the 2 Phillips head screws from the front and the 2 Phillips head screws from the rear of the grill burner box Front of Grill Burner Box Rear of Grill Burner Box 6 Remove the two 1 4 in hex head screws from the front and the two 1 4 in hex head screws from the rear of the grill burner 7 Lift up and maneuver the grill burner past the igniter bracket Front of Grill Burner Rear o...

Page 33: ... box 3 Pull the harness connector thru the cutout and disconnect the igniter wire harness Spring Clip Grill Safety Valve Note The following describes the procedure to remove the grill safety valve The grill safety valve has a resistance value of 1 Ω or less To remove the grill safety valve Remove the grill assembly See 1 Grill Assembly Remove the two 1 4 in hex head screws that 2 attach the heat s...

Page 34: ...g tabs away from 2 the switches and remove the switches from the switch bracket Mark and disconnect the wires from the 2 3 switches Tab Tab To remove the grill control Remove the grill control switches 1 Remove the grill assembly See 2 Grill Assembly Remove the 5 8 in nut from the grill control gas 3 outlet tube 4 Using a ratchet wrench remove the 1 4 in hex head screw that attaches the control to...

Page 35: ... is attached with 2 Phillips head screws 3 Push the griddle toward the back of the range to release tabs from slots on the front of the range Tab Front of Range Slot Caution The griddle is heavy Use care when lifting and rotating the griddle to prevent damage to the capillary 4 Lift and rotate the griddle and remove the 2 Phillips head screws and the retainer from the bottom of the griddle Note Wh...

Page 36: ... the two 1 4 in hex head igniter screws 9 Remove the grease trough 10 Remove the 4 Phillips head screws that attach the rear trim 11 Place the control panel in the service position See Control Panel 12 Remove the 2 Phillips head screws and the center trim if applicable Griddle Burner Removed 13 Remove the 2 Phillips head screws from the front and the 2 Phillips head screws from the rear of the gri...

Page 37: ...ct 1 of 2 Heat Barrier Griddle Control The control utilizes a capillary that senses griddle temperature and a switch that operates the LED indicator light When the griddle knob is turned to the ON position the control closes contacts that start the ignition process The LED switch contacts also close and activate the LED indicator light The LED switch can be replaced separately On rangetops the gri...

Page 38: ...NITER SURFACE TEMPERATURE INCREASES THE SAFETY VALVE OPERATES BY CURRENT NOT VOLTAGE From a cold start the igniter needs 30 to 60 seconds with a minimum of 116 volts applied to reduce its electrical resistance enough to provide a minimum of 2 9 amps of current flow in the series circuit This is the required current flow needed for the safety valve to open and supply gas to the burner The glow bar ...

Page 39: ... Orifice must be pointing straight into burner venturi Improper air gas adjustment 4 Blockage of griddle burner gas exit holes 5 Internal restriction or partial restriction inside the grill burner assembly The ignitor should draw approximately 3 4 to 3 6 6 amps when operating To check carefully use a clamp on ammeter at one of the igniter leads Grill Igniter Circuit Test Caution When removing the ...

Page 40: ...move 4 the Phillips screws on the front of the oven vent then pull the vent toward the front to release a tab at each end 5 Remove the adjacent grill griddle See Grill Assembly or Griddle Assembly 6 Remove the Phillips head screws that attach the burner pan Caution The burner pan has a lip that is captured under the left side panel To prevent scratching or chipping the pan use extreme care when re...

Page 41: ...jacent grill griddle burner box See Grill Assembly or Griddle Assembly Use extreme care when removing or installing the burner pan 6 Lift and tilt the side opposite the adjacent grill griddle and slide it out from under the adjacent grill griddle 7 Lift and tilt the right side of the burner pan then carefully slide it out from under the left side panel Surface Burner Note The following describes t...

Page 42: ... heat barrier by lifting it out of the 2 burner box Remove the 7 16 in nut and the 9 16 in nut 3 from the valve 4 Remove the Phillips head screw and the indicator light assembly from the valve bracket See Indicator Light Assembly 5 Slide down and remove the wiring retainer clip from the frame 6 Using a ratchet wrench remove the 1 4 in hex head screw that attaches the valve to the manifold 7 Maneuv...

Page 43: ... cover to the burner box 3 Remove the two 1 4 in hex head screws that attach the left rear burner to the burner bracket 4 Lift the left rear burner and maneuver the module cover out from the burner box 5 Remove the 2 Phillips head screws that attach the module to the burner box 6 Remove the Phillips head screw that secures the module wire harness 7 Mark and disconnect the igniter wires and disconn...

Page 44: ...he two 1 4 in hex head screws that 3 attach the transformer to the burner box Disconnect the surface burner igniter switch 4 wire harness Remove the top screw from the harness bracket 5 Transformer Disconnect Bracket 6 Maneuver the transformer to the right then rotate the bracket forward to the horizontal position 7 Disconnect the secondary wiring connector from the transformer harness that is ret...

Page 45: ...mbly fails or a wiring connection is loose all LEDs will be out Note When replacing task lighting make sure each light is centered over each bezel before installing the control panel LEDs Activated Continued next page On rangetops the LED power supply is located below the left side surface burners It is accessible by removing 2 Phillips head screws that attach an access plate located on the bottom...

Page 46: ...cator light assembly Place the control panel in the service position 1 See Control Panel Disconnect the LED wire harness 2 Remove the Phillips head screw that attaches 3 the LED to the valve bracket Disconnect Clip Indicator Light Assembly Nut Task Light Switch The task light switch is attached to the left side of the control panel with a 3 4 in hex nut To replace the task light switch Place the c...

Page 47: ...n 2 See Control Panel Remove the three 1 4 in hex head screws that 3 attach the side panel to the rear of the range Back Panel The back panel is attached with seventeen 1 4 in hex head screws It is necessary to remove the range from the installation to access the screws See Installation 4 Remove the 2 Phillips head screws from the front of the side panel Continued next page ...

Page 48: ...ng modes the fan always runs in low speed It will only run in high speed in the unlikely event the oven exceeds 600 F in a cooking mode Main oven fan characteristics High speed 3050 RPM 100 Resistance is 13 Ω measured through the black and white wires Low speed 1525 RPM 175 Resistance is 20 Ω through the red and white wires Companion oven fan characteristics High speed 2700 RPM 150 Resistance is 2...

Page 49: ...ock Assembly The motorized door lock assembly is located above the oven The assembly consists of a lock motor cam and switch assembly lock hook mounting plate door switch spring and plunger The lock motor is energized when the control is set for Clean and Clean Time selected The K13 relay contact will close and complete the circuit that supplies the voltage to the lock motor Door locking or unlock...

Page 50: ...g incorrectly to the lock assembly When reconnecting the wiring make sure it is properly connected to the lock assembly before turning the power back on If the lock motor fails during a self clean cycle there is sufficient space between the oven door and control panel to remove the 2 Phillips head screws holding the lock motor assembly Carefully opening the door will pull the lock motor assembly o...

Page 51: ...door assembly from the outer door assembly To replace the outer door assembly Separate the door assemblies See 1 To separate the door assemblies this section Remove the 3 8 in hex head screw that 2 attaches the right side of the door panel reflector to the right side liner support Remove the remaining 3 8 in hex head screw 3 that attaches the right side liner support and support spacer and remove ...

Page 52: ... gasket forms a complete seal around the front edge of the oven liner and the inner door panel The door gasket is attached to the inner door panel by spring clips When removing the gasket pull the ends of the gasket out of the slots at the bottom of the door Place a finger under the gasket beside each clip and pull straight up When installing the door gasket it is helpful to fold the gasket in hal...

Page 53: ... 53 Oven Doors exploded view Main Oven Door Companion Oven Door ...

Page 54: ... the rear rack supports and press the front rack locks onto the front rack supports 3 Pull the rack all the way out to check that it is properly engaged Lift to unlock front rack locks from the rack support Upper front rail Lower front rail Front rack lock Upper front rail Lower front rail Slide the rack all the way in and push down to lock the front rack locks onto the front rack supports Front r...

Page 55: ... slide mechanism of the rack 5 2 Fully extend the rack on a table or countertop Newspaper may be placed underneath the rack for easy clean up Open and close the rack several times to 6 distribute the lubricant Replace the cap on the lubricant and shake it 7 again Turn the rack over and repeat steps 3 4 5 and 6 Close the rack Turn rack right side up and 8 install in the oven Repeat above steps for ...

Page 56: ...o start broil again The broil element is composed of an inner and an outer element It is replaced as one unit The broil element will not work if the temperature probe is plugged in The main oven inside element is rated at 3000 watts has an approximate resistance value of 18 78 Ω and draws approximately 12 1 amps The main oven outside element is rated at 1000 watts has an approximate resistance val...

Page 57: ...Ω and draws approximately 3 4 amps The main oven outside element is rated at 1600 watts has an approximate resistance value of 35 Ω and draws approximately 6 3 amps The companion oven inside element is rated at 800 watts has an approximate resistance value of 69 25 Ω and draws approximately 3 0 amps The companion oven outside element is rated at 1425 watts has an approximate resistance value of 39...

Page 58: ...on fan assembly can be removed from inside the oven The convection fan operates during the following modes Preheat Convection Bake Convection Broil Convection Roast Preheat the fan will start after a 10 second delay and then will always rotate CCW no direction changes on any model Convection bake and convection roast fan directional cycles will not start until preheat has completed Convection broi...

Page 59: ...Assemblies Remove the four 1 4 in hex head screws that 2 hold the convection cover to the back wall of the oven cavity Remove the outer six 1 4 in hex head screws 3 that attach the fan assembly to the back wall of the oven cavity Convection Airflow Caution To avoid scratching the oven floor cover the floor with protective surface 4 Carefully pull the fan assembly into the oven cavity and disconnec...

Page 60: ...board to the control panel then carefully lift the assembly from the control panel Screw Locations for Double Oven Models Bottom View of Range Service Position Oven Relay Board The oven relay board is located below the oven cavity and is accessed by removing a bottom panel and lowering the board to the floor Note The board will not have enough clearance to slide out if the front leveling legs are ...

Page 61: ...move a bake element Remove the oven door 1 See Door Assembly Lower the relay board access panel to provide 2 needed clearance See Oven Relay Board If necessary extend the right front leveling leg 3 down to provide the needed clearance to lower the bake element shelf See Installation 4 Remove the lower access panel p h i Lower Access Panel Remove screws 5 Disconnect the bake element wire harness Ca...

Page 62: ...late 10 Carefully remove the front center insulation piece Note Upon reassembly ensure displaced insulation around oven and components is returned to its original position Tab Center Front Insulation Continued next page 11 Note the position of the wiring harness through the opening in the bottom of the shelf and the surrounding gasket Gasket and Opening ...

Page 63: ...rd in the control compartment with the harness The meat probe has a resistance value of 30K 50K Ω at room temperature To remove the meat probe receptacle Separate the light housing from the oven liner 1 on the probe side of the oven cavity See Oven Light Assemblies Remove the 3 8 in hex head nut that holds the 2 meat probe outlet to the inside of the oven Pull the meat probe receptacle out of the ...

Page 64: ...e installation 1 Remove the back panel See 2 Back Panel Disconnect the meat probe outlet wire harness 3 Disconnect Side Access Panel Retrieval Wire 5 Remove the meat probe receptacle See To remove the meat probe receptacle this section 4 Tape a length of wire to the probe wire harness connector to act as a retrieval wire 6 Carefully pull the probe wire harness and part of the retrieval wire throug...

Page 65: ...odels follow procedure A To remove the light assemblies from the left side of the main oven and the right side of the companion oven on 48 in models follow procedure B Procedure A Remove the range from the installation See 1 Installation Remove the back panel See 2 Back Panel Remove the side access panel See 3 Side Access Panel Disconnect the oven light wire harness 4 Disconnect Side Access Panel ...

Page 66: ...e oven is in a cooking cycle Each light assembly consists of a removable light cover with two locking clips and a light compartment with three halogen bulbs Be sure to let the light cover and bulb cool completely For your safety do not touch a hot bulb with bare hands or a damp cloth To remove oven light bulb Remove the racks from the oven See 1 Oven Racks Using a 7 16 in nutdriver remove the four...

Page 67: ...each oven that can operate in any combination There can be several minutes of off time between bake and broil unit operation after preheat ELEMENTS FANS Conv Conv Cooling Cooling Oven Latch Mode Bake 1 Bake 2 Broil 1 Broil 2 Conv 1 Conv 2 CW CCW Lo Hi Lamp Motor Preheat Bake Conv Bake Cycling Cycling Cycling Cycling Off Cycling Off On Conv Roast On Bake Off Off above Conv Bake Off Off Cycling Cycl...

Page 68: ...perature encoders and relay boards are the LIN slaves The logic board sends messages to the other components based on a predefined list of commands All the components receive a signal to perform a specific task but only the appropriate component will act on the message and respond accordingly The component which acts on the specific task is based on programming in the control Since the LINbus sign...

Page 69: ...3 Broil Element 1 K4 Convection Fan On Off K5 Convection Element 2 K7 Bake Element 1 K8 Bake Element 2 K10 Convection Element 1 K11 Broil Element 2 K13 Door Lock K14 DLB Double Line Break Daughter Relay Module J1 L1 J2 Oven Lights J5 Cooling Fan Hi Speed L1 Cooling Fan Low Speed K1 Cooling Fan Low Speed K2 Oven Light K12 Cooling Fan High Speed Relay Power Supply Module Daughter Relay Module Note T...

Page 70: ...N MAIN OVEN RELAY BOARD J2 J1 K2 K12 K1 AS VIEWED FROM FRONT OF RANGE 9 1 5 1 3 1 5 J5 R R R CW OW 1 6 J7 1 J14 K1 K4 K5 K8 K11 K3 K7 K10 K14 K13 J16 G O R S Y RW S B C W V R J11 J17 1 W B Y S P S O N G Y R G WS RN RY RW R R YR R YN SMALL OVEN RELAY BOARD J2 J1 K2 K12 K1 AS VIEWED FROM FRONT OF RANGE 9 1 5 J5 R R R CW OW Oven Relay Board Wiring Diagrams ...

Page 71: ...ny other selections are made Press and hold the PUSH TO SELECT knob for approximately 3 seconds within the first 2 minutes The display will show Prod The options for Factory Test are cycled through by pressing the TIMER button See table next page Note To exit the Factory Test mode hold the PUSH TO SELECT knob for 3 seconds Continued Next Page ...

Page 72: ...ght If Single Oven 23a 35 seconds Sound System Beep If Double Oven 23b 35 seconds Turn on Bake Element 1 24 37 seconds Turn off Bake Element 1 and wait 25 38 seconds Turn on Bake Element 2 26 40 seconds Turn off Bake Element 2 and wait 27 41 seconds Turn on Broil Element 1 28 43 seconds Turn off Broil Element 1 and wait 29 44 seconds Turn on Broil Element 2 30 46 seconds Turn off Broil Element 2 a...

Page 73: ...rd press displays Probe temperature 4th press displays oven temperature 5th press displays all red LED segments 6th press displays all green LED segments 7th press displays EEPROM programming 8th press displays F Codes Note 7 fault codes are stored in memory Note 6 communication faults are stored Continued Next Page 1st press displays ROM revision ...

Page 74: ...open sail switch Suspect stalled cooling fan or airflow to control area CX C1 C4 Communication Error Check harness first and then replace component indicated by Cx Error Code FC Door Latch Error Inspect door latch and circuitry Replace if switches are defective The last 7 Failure F codes are stored in the nonvolatile memory accessed through the factory test mode All Failure F codes are suppressed ...

Page 75: ...rol will beep continuously and scroll Bad LinE across available displays main and companion oven if applicable L1 L2 L1 N Status 240VAC Voltage present Normal 240 VAC operation 240VAC No voltage Miswire error 208VAC Voltage present Normal 208 VAC operation 208VAC No voltage Miswire error 150VAC No voltage Miswire error 150VAC Voltage present Demo mode ...

Page 76: ...n 1 to J16 pin 4 0 Ω Open Door Unlatched Relay board J17 pin 1 to J16 pin 4 Relay board J17 pin 1 to J16 pin 3 0 Ω Open Sail Switch Cooling Fan On Relay board J17 pin 1 to J16 pin 5 0 Ω Sail Switch Cooling Fan Off Relay board J17 pin 1 to J16 pin 5 Open Meat Probe A Main Logic Board J6 pin 1 to pin 2 30 50K Ω Rm Temp Meat Probe B Main Logic Board J6 pin 3 to pin 4 30 50K Ω Rm Temp Door Status Door...

Page 77: ...ams WARNING Disconnect electrical power before servicing Caution Label all wires prior to disconnection Wiring errors can cause improper and dangerous operation Verify operation after servicing Continued Next Page Rangetop Schematic ...

Page 78: ... 78 Rangetop Wiring Diagram ...

Page 79: ... LED Board POWER SUPPLY FRONT PANEL SWITCH FRONT PANEL LED BOARD LED BOARD LED BOARD LED BOARD LED BOARD LED BOARD LED BOARD LED BOARD R R R R R R R R N N B B C L1 C N 68 The resistors have different values to accommodate the different number of LEDs on each model same power supply 9 bulbs ZDP486 no resistor 8 bulbs ZDP484 68 ohm resistor 7 bulbs ZDP366 ZGU486 68 ohm resistor 6 bulbs ZDP364 ZGU484...

Page 80: ... 2 L2 IGNITER GLOW BAR V N N W GRILL VALVE SWITCHES SAFETY VALVE W W 3 40 3 60 amps 45 400 Ω Ω 1 3A 16A Grill 120 VAC INPUT C C L1 33Ω N R C W 240 VAC OUTPUT TRANSFORMER 188Ω W G 1 2 L2 IGNITER GLOW BAR SAFETY VALVE W W 3 40 3 60 amps 45 400Ω Ω 1 THERMOSTAT B R R N W Griddle ...

Page 81: ...N M M K11 K1 K12 R R R R J14 J14 J14 R R J2 V RN J7 2 HI LIMIT TCO CONVECTION FAN W W W C C C C C C BAKE ELEMENT 1 BROIL ELEMENT 1 CONVECTION ELEMENT 2 BAKE ELEMENT 2 BROIL ELEMENT 2 K14 140 C 284 F RW RY J7 3 J7 4 K3 K3 K7 K7 L1 L2 N B K14 J11 COM N C N O J7 7 CYCLING CONTACTS J7 12 J7 10 YN YR CW CCW 92Ω 77Ω 47Ω 19Ω 62Ω 56Ω 55Ω J5 5 J5 1 W R OVEN LAMP J5 2 OW 20Ω ...

Page 82: ... C C C C B K14 W W BROIL ELEMENT 1 BROIL ELEMENT 2 19Ω 55Ω J11 HI LIMIT TCO 140 C 284 F L1 L2 N BAKE ELEMENT 1 BAKE ELEMENT 2 47Ω 56Ω CYCLING CONTACTS COM N C N O K3 O R Closed above 200 F LOW SPEED COOLING FAN M K1 K12 R J14 R R J14 V RN J7 2 J5 5 J7 7 J5 2 HI LIMIT TCO 140 C 284 F L1 C K14 L2 B K14 J11 COM N C N O W 2 2 Ω C C W W K5 BROIL ELEMENT 1 BROIL ELEMENT 2 19Ω 55Ω CYCLING CONTACTS ...

Page 83: ...ON FAN W W W C C C CONVECTION ELEMENT 1 CONVECTION ELEMENT 2 K14 140 C 284 F RW J7 4 K3 K7 L1 L2 N B K14 J11 COM N C N O J7 7 J7 12 J7 10 YN YR CW CCW 92Ω 77Ω 47Ω 62Ω J5 5 J5 1 W R OVEN LAMP J5 2 OW 20Ω COM N C N O K10 S RW Clean Circuit COM N C N O K7 COM N C N O K3 O G R Y K8 HIGH SPEED COOLING FAN M K11 K12 K13 R R J14 J14 R R RN J7 2 LATCH MOTOR M CYCLING CONTACTS ...

Page 84: ...PSS WB03K10276 ZGU364N LDPSS WB03K10277 ZGU484N LGPSS WB03K10278 ZGU486N LRPSS WB03K10279 ZGU486N LDPSS WB03K10280 Black Oven Knob Shown Optional Accessories Optional Backsplashback Kits Two optional backsplash kits are available for ranges and rangetops 12 inch tall stainless steel backsplash 36 inch tall backsplash equipped with a shelf that can adjust from 30 to 36 height Note All backsplashes ...

Page 85: ... rights and you may also have other rights which vary from state to state To know what your legal rights are in your state consult your local or state consumer affairs office or your state s Attorney General Warrantor General Electric Company Louisville KY 40225 WHAT IS NOT COVERED Service trips to your home to teach you how to use the product Discoloration of the griddle plate Replacement of hous...

Page 86: ... the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state To know what your legal rights are in your state consult your local or state consumer affairs office or your state s Attorney General Warrantor General Electric Company Louisville KY 40225 WHAT IS NOT COVERED Service trips to your h...

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