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DigitalFlow™ XGM868i Startup Guide

5

Chapter 1. Installation

1.6 Mounting the XGM868i Electronics Enclosure

The standard Model XGM868i electronics package is housed in a Type-4X weather-resistant enclosure suitable for
indoor or outdoor use. Refer to Figure 8 on page 23 for the mounting dimensions and the weight of this enclosure.

The Model XGM868i electronics enclosure is fitted with a mounting boss that has a single 3/4” NPTF threaded hole at
its center and four 1/4-20 tapped holes at its corners. By using this mounting boss, the electronics enclosure may be
mounted by any of the typical techniques shown in Figure 10 on page 25.

WARNING! Proper grounding of the XGM868i chassis is required to prevent the possibility of electric shock.

See Figure 10 on page 25 for the location of the chassis grounding screw.

IMPORTANT:

Since the IREX keys do not work properly in direct sunlight, be sure to position the XGM868i with an
optional sunshield or out of direct sunlight.

1.7 Making the Electrical Connections

This section contains instructions for making all the necessary electrical connections to the Model XGM868i flow
transmitter. Refer to Figure 10 on page 25 for a complete wiring diagram.

Except for the power connector, all electrical connectors are stored on their terminal blocks during shipment and may
be removed from the enclosure for more convenient wiring. Simply, feed the cables through the conduit holes on the
side of the enclosure, attach the wires to the appropriate connectors and plug the connectors back onto their terminal
blocks.

!ATTENTION EUROPEAN CUSTOMERS!

To meet CE Mark requirements, all cables must be installed as described in Appendix A,

CE Mark Compliance

.

Refer to Figure 3 on page 6 and prepare the Model XGM868i for wiring by completing the following steps:

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Summary of Contents for DigitalFlow XGM868i

Page 1: ...GE Measurement Control Flow 910 197U Rev F1 February 2016 DigitalFlow XGM868i General Purpose Gas Flow Transmitter 1 2 Channel Startup Guide ...

Page 2: ......

Page 3: ... com 2016 General Electric Company All rights reserved Technical content subject to change without notice DigitalFlow XGM868i General Purpose Gas Flow Transmitter 1 2 Channel Startup Guide 910 197U Rev F1 February 2016 ...

Page 4: ...ii no content intended for this page ...

Page 5: ...e equipment unless these instructions are followed carefully WARNING This symbol indicates a risk of potential serious personal injury unless these instructions are followed carefully WARNING It is the responsibility of the user to make sure all local county state and national codes regulations rules and laws related to safety and safe operating conditions are met for each installation The safety ...

Page 6: ...ronic Equipment WEEE take back initiative directive 2012 19 EU The equipment that you bought has required the extraction and use of natural resources for its production It may contain hazardous substances that could impact health and the environment In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources we encourage you to u...

Page 7: ... Transducers 8 1 7 3 Wiring Std 0 4 20 mA Analog Outputs 10 1 7 4 Wiring the Serial Port 11 1 7 5 Wiring the Option Cards 14 Chapter 2 Initial Setup 2 1 Introduction 29 2 2 Programming Methods 29 2 3 The XGM868i Enclosure Keypad 30 2 4 Entering Data in the Global Menu 32 2 4 1 Entering Global System Data 32 2 5 Activating a Channel 35 2 6 Entering System Data for the Channel 36 2 7 Entering Transd...

Page 8: ... Operating Mode 56 4 2 4 European Compliance 56 4 2 5 Input Output Specifications 57 4 2 6 Preamplifier 58 4 3 Flow Transducer Specifications 58 4 3 1 Physical 58 4 3 2 Area Classifications 58 4 4 Flowcell Specifications 59 4 4 1 Spoolpiece 59 4 4 2 Cold Tap 59 4 4 3 Pipe Size Materials 59 Appendix A CE Mark Compliance A 1 Introduction 61 A 2 Wiring 61 Appendix B Data Records B 1 Available Option ...

Page 9: ...M868i flow transmitter can measure the flow rate of many gases some of which are potentially hazardous In such cases the importance of proper safety practices cannot be overemphasized Be sure to follow all applicable local safety codes and regulations for installing electrical equipment and working with hazardous gases or flow conditions Consult company safety personnel or local safety authorities...

Page 10: ...tronics enclosure is a powder coated cast aluminum Type 7 4X explosion proof enclosure an optional stainless steel enclosure is available Typically the enclosure is mounted as close as possible to the transducers When choosing a site make sure the location permits easy access to the electronics enclosure for programming maintenance and service Note For compliance with the European Union s Low Volt...

Page 11: ...op mounted transducers and the sound beam path includes a reflection shift the transducers to at least 10 off top dead center This will minimize the influence of any sediment on the reflected ultrasonic signals 1 3 4 Cable Lengths Locate the electronics enclosure as close as possible to the flowcell transducers preferably directly on the flowcell However the factory can supply transducer cables up...

Page 12: ...nsducer ports as part of the flowcell Be sure to observe the siting requirements given earlier in this chapter These transmitters should send a 0 4 20 mA signal to the Model XGM868i In turn the Model XGM868i must be fitted with a suitable option card to process the signals and to provide the required 24 VDC power to the transmitters Any desired transmitters or sensors may be used but they must hav...

Page 13: ...ssis grounding screw IMPORTANT Since the IREX keys do not work properly in direct sunlight be sure to position the XGM868i with an optional sunshield or out of direct sunlight 1 7 Making the Electrical Connections This section contains instructions for making all the necessary electrical connections to the Model XGM868i flow transmitter Refer to Figure 10 on page 25 for a complete wiring diagram E...

Page 14: ...slots provided and rotate the cover counterclockwise until it comes free from the enclosure 4 Install any required cable clamps in the appropriate conduit holes around the side of the enclosure 5 Note the labels inside the rear cover to assist in wiring the power and option card connections Also Figure 11 on page 26 shows the rear cover option card labels for every available option card configurat...

Page 15: ...as within the electronics enclosure 1 Prepare the line power leads by trimming the line and neutral AC power leads or the positive and negative DC power leads to a length 0 5 in 1 cm shorter than the ground lead This ensures that the ground lead is the last to detach if the power cable is forcibly disconnected from the meter 2 Install a suitable cable clamp in the conduit hole indicated in Figure ...

Page 16: ...er If the transducer frequency exceeds 2 MHz the cable lengths must be within 0 5 in 1 25 cm of each other 1 Locate the CH1 transducer cables and connect them to the two CH1 transducers in the flowcell Feed the free ends of the cables through the selected conduit hole in the electronics enclosure 2 Refer to the wiring diagram in Figure 10 on page 25 and connect the transducer cables to terminal bl...

Page 17: ...ing installed connect it to the preamplifier as shown 3 Using the supplied coaxial cables with BNC to flying lead connectors or equivalent cables route the cables through one of the conduit holes in the electronics enclosure and connect the preamplifier to terminal block J3 Secure the cable clamp Note The RED cable leads are the SIG leads and the BLACK cable leads are the RTN leads ATTENTION EUROP...

Page 18: ...n page 25 for the location of terminal block J1 and wire the analog outputs as shown Secure the cable clamp Note Analog outputs 1 and 2 in the wiring diagram correspond to analog outputs A and B in Slot 0 in the XGM868i software ATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements all cables must be installed as described in Appendix A CE Mark Compliance 4 If wiring of the unit has been compl...

Page 19: ...the appropriate sub section for wiring instructions ATTENTION EUROPEAN CUSTOMERS To meet CE Mark requirements all cables must be installed as described in Appendix A CE Mark Compliance 1 7 4a Wiring the RS232 Interface Use the serial port to connect the Model XGM868i flow transmitter to a printer an ANSI terminal or a personal computer The RS232 interface is wired as Data Terminal Equipment DTE Ta...

Page 20: ... 3 Use the information in Table 2 to construct a suitable cable for connecting the Model XGM868i to the external device If desired an appropriate cable may be purchased from the factory 4 Feed the cable s flying leads through the conduit hole and wire it to terminal block J1 Connect the other end of the cable to the external serial device and secure the cable clamp After the wiring has been comple...

Page 21: ...until the main power has been disconnected 1 Disconnect the main power and remove the rear cover WARNING The XGM868i must be moved to a safe environment before removing either cover 2 Install the required cable clamp in the chosen conduit hole on the side of the electronics enclosure 3 Feed one end of the cable through the conduit hole wire it to terminal block J1 and secure the cable clamp Use th...

Page 22: ...hole on the side of the electronics enclosure and feed a standard twisted pair cable through this conduit hole 3 Locate the 12 pin terminal block J2 in Figure 10 on page 25 and wire the option card as indicated on the label inside the rear cover see Figure 3 on page 6 and Figure 11 on page 26 Secure the cable clamp IMPORTANT Because of the attached wiring label all rear covers must remain with the...

Page 23: ...tly energized except when it is triggered or a power failure or other interruption occurs See Figure 4 for the operation of a NO alarm relay in both conventional and fail safe mode Before making any connections complete the steps in Preparing for Wiring on page 14 Connect each alarm relay in accordance with the wiring instructions shown on the label inside the rear cover see Figure 3 on page 6 and...

Page 24: ...nput is used to process the pressure signal Note To properly enter programming data into the meter it is necessary to know which input is assigned to which process parameter This information should be entered in Appendix B Data Records The analog inputs which have an impedance of 118 ohms should be connected with standard twisted pair wiring Power to the transmitters may be supplied either by the ...

Page 25: ...s Option Card Each totalizer frequency outputs option card provides two or four outputs designated as A B C and D that can be used as either totalizer or frequency outputs Before making any connections complete the steps in Preparing for Wiring on page 14 Then wire this option card in accordance with the connections shown on the label in the rear cover see Figure 3 on page 6 and Figure 11 on page ...

Page 26: ...the rear cover see Figure 3 on page 6 and Figure 11 on page 26 1 7 5g A Specific Example To illustrate the procedures described in the previous sections for wiring the option cards a specific example may prove helpful Assume that a Model XGM868i is equipped with an option card numbered 703 1223 08 Table 14 on page 63 in Appendix B Data Records indicates that this option card includes two analog cu...

Page 27: ...S485 connections Thus the meter can have its serial port configured as RS232 and still provide RS485 MODBUS signals IMPORTANT Because the MODBUS option card uses pins 1 and 2 on terminal block J2 only those option cards that do not use these pins may be installed in Slot 1 while a MODBUS card is installed in Slot 2 Specifically only the option cards designated as OI and OR in Figure 11 on page 26 ...

Page 28: ...nual 1 7 5j Wiring the Ethernet Interface A modified XGM868i can use the Ethernet interface to communicate to a local area network An optional Ethernet card with a unique MAC IP address installed only in slot 2 includes an RJ45 connector To connect the Ethernet enabled XGM868i to the network insert the jack of an RJ45 cable into the RJ45 connector route the cable through one of the conduit holes u...

Page 29: ... and on the XGM868i 3 Ten seconds after the power has been restored to the XGM868i remove the jumper to return the network board to normal operation 1 7 5l Data Logging Option Card The Model XGM868i can be fitted with a data logging option card which must be installed in Slot 2 The data logging option card increases the XGM868i s memory by up to 2 MB Note The data logging menu option is not availa...

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Page 31: ...06 51 7 PLCS 3 4 NPTF 7 PLCS 3 86 SEE A A VIEW A A 0 52 13 DETAIL A 3 4 NPT 1 4 20 UNC 2B 1 50 1 00 0 28 7 0 25 6 10 32 EXTERNAL GROUND SCREW 4PLCS 3 4 NPTF 7 PLCS 52 98 208 38 NOTES 1 ALL DIMENSIONS ARE REFERENCE 2 WEIGHT 10 LB 4 5 KG AL 25 LB 11 5 KG SS 3 DIMENSIONS ARE IN INCHES MILLIMETERS 25 DETAIL A Figure 8 XGM868i Outline and Installation ref dwg 712 1318 ...

Page 32: ...30 2 830 6 00 5 00 1 40 1 08 1 4 20 x 3 4 BOLT LOCK WASHER WASHER 4 PLACES 1 00 1 000 1 250 6 00 5 00 DETAIL B SEE DETAIL B 375 Ø 330 4 HOLES SEE DETAIL C BRACKET REF ONLY 4 PLACES LOCK WASHER 5 16 18 NUT WASHER 2 PIPE U BOLT 2 PLACES 1 250 625 1 250 STRUCTUAL ANGLE MATERIAL AL 6x6 x 375 THK REF 135 R 205 135 8 PLACES DETAIL C 270 410 3 4 NPT DETAIL A 10 32 EXTERNAL GROUND SCREW 4PLCS 1 4 20 UNC 2...

Page 33: ...ive No Connection Line Positive Mounting Boss Power Cable Inlet Conduit Hole 1 of 7 Grounding Jumper Protective Conductor Terminal Nameplate NOTE Enclosure is shown from the rear with the rear cover removed Pin 1 2 3 4 1 4 5 2 3 Pin CH2UP CH2RTN CH2RTN CH2DN Designation J3 CH1 TRANSDUCER CONNECTION Upstream Transducer SIG Downstream Transducer SIG Upstream Transducer Analog RTN Downstream Transduc...

Page 34: ...3 2 9 8 7 Pin 1 2 4 5 6 3 9 11 12 10 7 8 6 5 Pin 1 4 3 2 12 11 10 9 8 7 2 4 5 6 3 Pin 1 9 11 12 10 7 8 6 5 4 3 Pin 1 2 12 11 10 9 8 7 2 4 5 6 3 Pin 1 9 10 12 11 2 Pin 1 3 4 5 6 8 7 7 8 9 10 11 12 Pin 1 3 6 5 4 2 R RTD Input A Standard Alarm H Hermetic Alarm F Frequency Output T Totalizer Output I Current Input C Current Output O Blank No Connection NOTE 17 HART OI 15 FHII 16 HART 18 F F HH 9 11 12...

Page 35: ...ABLES PREAMPLIFIER BLK 4 RED 1 RED C O N S O L E P R E 8 6 8 U P D N S N D N X D C R U P UP TO 1000 FEET FLYING LEAD TO BNC COAX CABLES SUPPLIED BY GE UPSTREAM COAXIAL CABLES BNC TO BNC 10 FOOT SUPPLIED BY GE TRANSDUCER REF ONLY REF ONLY TRANSDUCER PIPE REF ONLY FLOW PREAMPLIFIER BLK 4 RED 1 RED C O N S O L E P R E 8 6 8 U P D N S N D N X D C R U P UP TO 1000 FEET FLYING LEAD TO BNC COAX CABLES SU...

Page 36: ...PTIONAL J8 1 2 3 N C FACTORY RESET RTN J9 1 2 3 COM RX TX J6 ETHERNET RJ45 TB6 ETHERNET RJ45 a ETHERNET Terminal Block Connector b FOUNDATION FIELDBUS Terminal Block Connector c MODBUS TCP Terminal Block Connector Figure 13 XGM868i Ethernet Foundation Fieldbus and MODBUS TCP Terminal Block Connections ...

Page 37: ... guide in following the programming instructions in this chapter the relevant portions of the Model XGM868i menu map have been reproduced in Figure 15 on page 41 2 2 Programming Methods Note See the Programming Manual for information on those User Program features not covered in this chapter You can program the XGM868i via either the keypad on the lower part of the glass enclosure or PanaView a PC...

Page 38: ...am The menu map may be followed in sequence or the four arrow keys may be used to scroll through the prompt screens Figure 14 shows the front of the XGM868i with magnetic keypad and magnetic wand Figure 14 XGM868i Magnetic Keypad and Wand IMPORTANT The XGM868i s keypad enables programming of the instrument through the glass faceplate without removing the cover Thus all programming procedures may b...

Page 39: ...s of the prior key As a guide in following the programming instructions in this chapter the relevant portions of the Model XGM868i menu map have been reproduced in Figure 15 on page 41 Proceed to the following sections to enter data in the Channel or GLOBL menus IMPORTANT If the keypad has not been pressed for 10 minutes the XGM868i exits the Keypad Program and returns to displaying measurements T...

Page 40: ...ulating the SUM DIF or AVE readouts data from the GLOBL SYSTM submenu is used Any conflicting data entered in the CHANNEL SYSTM submenu is overridden 1 In the Keypad Program scroll to PROG and press Enter 2 In the PROG menu scroll to GLOBL and press Enter 3 In the Global PROGRAM menu scroll to SYSTM and press Enter 4 Scroll to the desired System Units selection either metric or English and press E...

Page 41: ...imal Digits digits to the right of the decimal point in the totalized flow rate display and press Enter 6 Do one of the following If MASS FLOW is ON proceed to Selecting Mass Flow Units on page 34 If MASS FLOW is OFF the meter returns to the Global PROGRAM window Press Escape twice and proceed to Chapter 3 Operation or the Programming Manual Note To activate mass flow see Activating Mass Flow in C...

Page 42: ...nt in the mass flow rate display and press Enter 4 Scroll to the desired Mass Totalizer units for the totalized mass flow rate display and press Enter The available units for this prompt are determined by the selection made at the System Units prompt 5 Scroll to the desired number of Mass Dec Digits digits to the right of the decimal point in the totalized mass flow rate display and press Enter 6 ...

Page 43: ... 1 Channel meter 4 Scroll to one of the measurement methods described below and press Enter Skan Only is the preferred technique for locating the acoustic signal and for high velocity measurements It is more robust in a noisy environment than the Measure technique Skan Measure is the preferred technique to use for low velocity measurements If Skan Only is selected at the above prompt the meter use...

Page 44: ...roll to the desired number of Vol Decimal Digits digits to the right of the decimal point in the volumetric flow rate display and press Enter 2 6 0c Selecting Totalizer Units 1 Scroll to the desired Totalizer Units for the totalized flow rate display and press Enter Available units are listed in Table 8 2 Scroll to the desired number of Tot Decimal Digits digits to the right of the decimal point i...

Page 45: ...o the Channel PROGRAM window Proceed to the next section to program transducer and pipe parameters 2 7 Entering Transducer and Pipe Parameters Enter the transducer and pipe parameters via the PIPE submenu 1 From the Channel PROGRAM menu scroll to the PIPE option and press Enter 2 The first prompt asks for the Transducer Number For a standard transducer use the arrow keys to enter the number engrav...

Page 46: ... diameter OD or circumference at the transducer installation site The data may also be obtained from standard pipe size tables found in Sound Speeds and Pipe Size Data 914 004 6 Use the arrow keys to enter the known Pipe Wall Thickness in inches or mm and press Enter If the pipe wall thickness is not available look up the value in a table of standard pipe size data which can be found in the Sound ...

Page 47: ...hoice to indicate whether you want Reynolds Correction and press Enter If Off is selected go to Step 12 If On is selected the program asks for the Kinematic Viscosity Use the arrow keys to enter the desired value and press Enter 12 Use the arrow keys to enter a value for the flow Calibration Factor and press Enter The default value is 1 00 but values between 0 50 and 2 0 may be entered 2 7 2b Proc...

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Page 49: ...me 0 1 2 3 Vol Dec Digits Totalizer Units 0 1 2 3 Tot Dec Digits Metric English Mass Flow Units Mass Flow OFF Mass Flow ON LB KLB MMLB TONS KG TONNE Metric English SEC MIN HR DAY Mass Flow Time 0 1 2 3 MDOT Dec Digits Mass Totals LB KLB MMLB TONS KG TONNE 0 1 2 3 Mass Dec Digits Metric English ACF KACF MMACF SCF KSCF MMSCF ACM KACM MMACM SCM KSCM MMSCM Volumetric Units 1 Channel Units 2 Channel Un...

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Page 51: ... the Display Taking Measurements Recording Diagnostics Note All inputs and outputs of the Model XGM868i are calibrated at the factory prior to shipment If it becomes necessary to recalibrate any of the inputs and or outputs see Chapter 1 Calibration of the Service Manual for instructions WARNING To ensure the safe operation of the Model XGM868i it must be installed and operated as described in thi...

Page 52: ...ngs from the meter Immediately upon power up the software version display appears Then the meter performs a series of internal checks which take about 45 seconds prior to displaying the flow rate data Note If the Model XGM868i fails any of the internal checks see Chapter 2 Error Codes in the Service Manual try disconnecting the power and then repowering the unit If the meter continues to fail any ...

Page 53: ...ay be reprogrammed to display a variety of alternative choices See the Programming Manual for detailed instructions on programming these parameters Note The LCD backlight flashes to signal errors If the backlight is off when an error is detected the display is illuminated briefly if the backlight is already on the light is interrupted briefly Error code messages may appear in the upper right corne...

Page 54: ...eter Units of Measure Flow Rate Value The example in Figure 17 is typical but the first three items in the list above may be reprogrammed to display a variety of alternative choices See the next section for detailed instructions on programming these parameters Note Error code messages may appear in the lower left corner of the PanaView text display window For information about these error codes an...

Page 55: ...ogram the LCD display 1 Power up the XGM868i and wait until it has initialized 2 Press Escape Enter Escape 3 In the Keypad Program window scroll to PROG and press Enter 4 In the PROG menu scroll to GLOBL and press Enter 5 Scroll to I O and press Enter 6 Scroll to LCD and press Enter 7 The window now asks for the of LCD Parameters Scroll to the desired number from OFF through 1 4 and KEY and press ...

Page 56: ...ed mass flow N A N A SS up Displays the signal strength for the upstream transducer 50 75 50 or 75 SS do Displays the signal strength for the downstream transducer 50 75 50 or 75 SNDSP Displays the measured speed of sound in the gas N A N A Tup Displays the upstream ultrasonic signal transit time N A N A Tdown Displays the downstream ultrasonic signal transit time N A N A DELTA Displays the transi...

Page 57: ...splay for obtaining flow rate data simply power on the XGM868i as described earlier in this chapter Then read the flow rate directly from the display as shown in Figure 16 on page 45 Note See Chapter 2 Displaying Data in the Programming Manual to customize the contents of the LCD display CNTdn Displays the AGC DAC count for downstream gain setting N A N A P up Displays signal peaks for the upstrea...

Page 58: ...ure 18 and click on the Text Display option Figure 18 The Output Menu Note The Text Display window that appears after Step 1 is actually stacked on top of any previously opened windows such as the Meter Browser window 2 Using the Window menu as described in the PanaView User s Manual arrange the open windows in the desired format For this discussion Figure 19 shows the Text Display window in its m...

Page 59: ... the Text Display window or check the Max Comm Rate box to collect readings as fast as the system allows 1 sec Then click on the Continuous option button to begin collecting data for display in the right pane of the Text Display window Note Any value entered in the Interval text box is overridden if the Max Comm Rate box is checked The right pane now appears similar to Figure 17 on page 46 6 If th...

Page 60: ...the right pane of the Text Display window as shown in Figure 20 Figure 20 Multiple Text Screens in the Text Display Window 3 As in any standard Windows application the multiple text screens may be resized by dragging their borders Also the individual panes within a parameter s text screen may be resized by dragging the borders within that text screen 4 To close an open text screen right click anyw...

Page 61: ...4 Pausing Measurement On occasion it might become necessary for the XGM868i to stop taking measurements Through PanaView you can direct the XGM868i to pause measurements without cutting off power from the meter 1 From the meter tree in the New Meter Browser click on the XGM868i entry 2 Expand the Edit Functions option and double click on the Pause Measurement entry A window opens similar to Figure...

Page 62: ...structions in this chapter the Model XGM868i can be set up to display the desired channel option and the desired measurement parameter using either the LCD display or PanaView To utilize the more advanced capabilities of the Model XGM868i refer to the Programming Manual and or the Service Manual for the instrument Also refer to the PanaView User s Manual for instructions on using the PanaView soft...

Page 63: ...roof ISSeP 02ATEX008 II 2GD EE d IIC T5 IP66 T95 C Optional Stainless steel 4 1 1b Physical Size 8 2 in long x 6 6 in diameter 208 x 168 mm Weight Al 10 lb 4 5 kg SS 30 lb 13 6 kg 4 1 2 Environmental 4 1 2a Operating Temperature 40 to 140 F 40 to 60 C 4 1 2b Storage Temperature 67 to 167 F 55 to 75 C 4 1 3 Velocity Accuracy 4 1 3a of Reading 1 to 2 of reading typical Note Accuracy depends on pipe ...

Page 64: ...nd 10 diameters downstream and flow velocity greater than 3 ft s 1m s Accuracy depends on pipe size and other factors 4 2 Electrical Specifications The electrical specifications for the Model XGM868i flow transmitter are as follows 4 2 1 Power Supply 4 2 1a Options Standard 95 to 240 VAC 50 60 Hz 10 Optional 12 to 28 VDC 5 4 2 2 Power Consumption 20 W maximum 4 2 3 Operating Mode Correlation Trans...

Page 65: ...TD Inputs two or four isolated 3 wire RTD inputs Span 148 to 662 F 100 to 350 C Inputs of the following types may be used a Temp from 40 to 500 F 40 to 260 C b Pressure from 0 3 000 psig 3 Analog Outputs two isolated 0 4 20 mA analog outputs 1000 maximum load 4 Data Logging 128 kB expandable to 2 MB of memory 5 Totalizer Frequency Outputs two or four optically isolated pulse or frequency outputs 1...

Page 66: ...1b Temperature Range Standard 40 to 400 F 40 to 205 C Optional 310 to 932 F 190 to 500 C 4 3 1c Pressure Range Standard 0 250 psig 0 1013 1 824 MPa 750 psig 5 272 MPa test Optional 3 480 psig 24 109 MPa 4 3 1d Materials Standard all metal titanium Optional Monel Hastelloy and 316 stainless steel 4 3 1e Cable Type and Length Standard RG62 a U coaxial up to 3 ft 1 m Optional RG62 a U coaxial up to 1...

Page 67: ...1a Process Connections Flanged welded optional 4 4 1b Transducer Connections 1 1 2 in 300 lb RF flange 600 lb PanaPort 4 4 2 Cold Tap 4 4 2a Process Connections NA 4 4 2b Transducer Connections PanaPort cold tap kit Optional ANSI flanged 150 lb to 1500 lb 4 4 3 Pipe Size Materials 4 4 3a Pipe OD 2 to 120 in 50 to 3000 mm NB and larger 4 4 3b Materials All metals Consult GE for other materials ...

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Page 69: ...ed with the recommended cable and all connections must be properly shielded and grounded Refer to Table 13 for the specific requirements Note If the Model XGM868i is wired as described in this appendix the unit will comply with the EMC Directive 2004 108 EC Table 13 Wiring Requirements Connection Cable Type Ground Termination Transducer Armored RG62 a U Grounded via cable gland Input Output Armore...

Page 70: ...Appendix A CE Mark Compliance 62 DigitalFlow XGM868i Startup Guide no content intended for this page ...

Page 71: ...1473 02 OI 2 Current Inputs 1223 03 1473 03 OR 2 RTD Inputs 1223 04 1473 04 TI 2 Current Inputs 2 Totalizer Outputs 1223 05 1473 05 TR 2 RTD Inputs 2 Totalizer Outputs 1223 06 1473 06 FI 2 Current Inputs 2 Frequency Outputs 1223 07 1473 07 FR 2 RTD Inputs 2 Frequency Outputs 1223 08 1473 08 AI 2 Current Inputs 2 Standard Alarms 1223 10 1473 10 AR 2 RTD Inputs 2 Standard Alarms 1225 13 CO 2 Current...

Page 72: ...ever an option card is installed or changed in the Model XGM868i flow transmitter record the type of card and any additional setup information in the appropriate row of Table 15 below Table 15 Option Cards Installed Slot Type of Option Card Additional Setup Information 0 Analog Outputs A B 1 2 ...

Page 73: ...annel Label Site Channel Msg Channel Message Vol Units Vol Units Vol Time Units Vol Time Units Vol Dec Digits Vol Dec Digits Totalizer Units Totalizer Units Tot Dec Digits Tot Dec Digits Mass Flow Mass Flow Mass Flow Time Mass Flow Time MDOT Dec Dig MDOT Dec Dig Mass Totalizer Mass Totalizer Mass Dec Dig Mass Dec Dig Channel Pipe Parameters Channel 1 Channel 2 Trans Type STD SPEC Trans Type STD SP...

Page 74: ...onse Time Response Time Channel SETUP Advanced Features Multi K Factors K Factor Velocity K Factor K Factor Velocity K Factor 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 19 20 20 Channel SETUP Advanced Features Mass Flow Calculation Mass Flow Yes No Mass Flow Yes No Density Type Fluid Dens Mole Wgt Density Type Fluid Dens Mole Wgt Qact or Qstd Actua...

Page 75: ... Digits Pressure Units Mass Flow Atmos Pressure Mass Flow Time Vol Units MDOT Dec Digit Vol Time Units Mass Totals Vol Dec Digits Mass Dec Digits Global Input Output Error Handling Error Handling 2 Path Error No Yes Global Communications Port Meter Address MOD Parity Baud Rate MOD Stop Bits MOD Baud Rate MOD Address Table 16 Setup Data cont ...

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Page 77: ... faces of the transducers Refer to Figure 22 on page 70 for an illustration of the proper distances to measure in a typical installation In some situations only one of the required distances can be directly measured When this happens a knowledge of the installation angle of the transducers permits the second distance to be calculated from Equation C 1 C 1 As an example assume that the transducer i...

Page 78: ...endix C Measuring P and L Dimensions 70 DigitalFlow XGM868i Startup Guide Figure 22 Top View of Typical Transducer Installations Pipe O D L P T Pipe Thickness L T P CL 180 Installation Bias 90 Installation ...

Page 79: ...ng the Submenu 36 Entering 36 Mass Flow Units 37 Totalizer Units 36 Volumetric Units 36 Channel Activating 35 CNTdn 49 CNTup 48 Connectors Electrical 5 D Data Logging Option Card 21 DELTA 48 Display Data 44 Down Arrow Key 30 DT M 49 DT S 49 E Electrical Connectors 5 Electronics Console Description 2 Mounting 5 Enter Key 30 Environmental Compliance iv Error Codes 45 46 Escape Key 30 Ethernet Wiring...

Page 80: ... Taking 44 Menus Output 50 MODBUS 19 MODBUS TCP Wiring 20 Multiple Parameter Text Displays 52 Multiple Text Windows 53 O Option Cards Alarms 15 Analog Inputs 16 Analog Outputs 18 Data Logging 21 RTD Inputs 18 Setup Information Table 64 Totalizer Frequency Outputs 17 Types Available 63 Wiring 14 Output Menu 50 P P dn 49 P up 49 PanaView Displaying Data in 46 Path Length Measuring 69 Pausing Measure...

Page 81: ...ing Channel 36 Entering in GLOBL Menu 32 System Units in GLOBL SYSTM Submenu 32 T Td M 49 Td S 49 Tdown 48 TEMP 49 Temperature Transmitter Installing 4 Location 3 RTD 4 Terminal Block Analog Outputs I O 10 Power TB1 7 Serial Port RS232 11 13 Transducers CH1 CH2 9 TIMER 48 Tot K 48 Totalizer Units 36 Totalizer Frequency Option Card Connecting 17 TOTL 48 Tracking Windows Activating 39 Transducer and...

Page 82: ...lFlow XGM868i Startup Guide V VEL 48 Vinst 49 Voltage Input 7 VOLUM 48 W Warranty 75 WEEE Directive iv Windows Resizing 52 Tiling 52 Wiring CE Mark Compliance 61 Option Card See Card Name Terminal Block See Block Name ...

Page 83: ...ular purpose and warranties arising from course of dealing or usage or trade Return Policy If a GE Sensing instrument malfunctions within the warranty period the following procedure must be completed 1 Notify GE Sensing giving full details of the problem and provide the model number and serial number of the instrument If the nature of the problem indicates the need for factory service GE Sensing w...

Page 84: ...Warranty 76 DigitalFlow XGM868i Startup Guide no content intended for this page ...

Page 85: ...nting fixtures provided on the enclosure All covers are fitted with a locking device This device must be tightened after the cover is replaced so as to preserve the protection offered by the enclosure Modifications to the flameproof enclosure are not permitted Cable glands of an approved flameproof design are required These must be installed according to the manufacturer s instructions Where the c...

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Page 87: ...echanical or thermal stresses in excess of those permitted in the certification documentation and the instruction manual The product cannot be repaired by the user it must be replaced by an equivalent certified product Repairs should only be carried out by the manufacturer or by an approved repairer Only trained competent personnel may install operate and maintain the equipment The product is an e...

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Page 89: ...laration relates are in conformity with the following standards EN 60079 0 2009 EN 60079 1 2007 II 2 G Ex d IIC T5 ISSeP07ATEX015 ISSeP B7340 Colfontaine Belgium NoBo 492 EN 61326 1 2006 Class A Annex A Continuous Unmonitored Operation EN 61010 1 2012 Overvoltage Category II following the provisions of Directives 2004 108 EC EMC and 94 9 EC ATEX Where products were initially assessed for complianc...

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Page 92: ... Certified Company www gemeasurement com en about us quality html Customer Support Centers U S A The Boston Center 1100 Technology Park Drive Billerica MA 01821 U S A Tel 800 833 9438 toll free 978 437 1000 E mail sensing ge com Ireland Sensing House Shannon Free Zone East Shannon County Clare Ireland Tel 353 0 61 470200 E mail gesensingsnnservices ge com ...

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