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GEK-65525 

CONSTRUCT! ON 

The  type  CCP13E  relay  is  mounted  in  an  M2-size  case. 

The  case  has  studs  at  both 

ends  in  the  rear  for  external  connections.  The  outline  and  panel  drilling  for  this 

case  is  shown  in  Figure  3. 

The  electrical  connections  between  the  relay  units  and  the  case  studs  are  made 
through  stationary  molded  inner  and  outer  blocks,  between  which  nests  a  removable 
connection  plug  that  completes  the  circuits.  The  outer  blocks  attached  to  the  case 

have  the  studs  for  the  external  connections  and  the  inner  blocks  have  the  terminals 

for  the  internal  connections. 

Every  circuit  in  the  drawout  case  has  the  auxiliary  brush,  as  shown  in  Figure  4,  to 
provide  adequate  overlap  when  the  connecting  plug  is  withdrawn  or  inserted. 

Some 

circuits  are  equipped  with  shorting  bars 

(

see  internal  connections  in  Figure  5),  and 

on  those  circuits  it  is  especially  important  that  the  auxiliary  brush  make  contact, 
as  indicated  in  Figure  4,  with  adequate  pressure  to  prevent  the  opening  of  important 

interlocking  circuits. 

The  relay  mechanism  is  mounted  in  a  steel  framework  called  the  cradle,  and  is  a 
complete  unit  with  all  leads  terminated  at  the  inner  block. 

This  cradle  is  held 

firmly  in  the  case  by  a  latch  at  both  top  and  bottom  and  by  a  guide  pin  at  the  back 

of  the  case.  The  connection  plug,  besides  making  the  electrical  connections  between 

the  respective  blocks  of  the  cradle  and  case,  also  locks  the  latch  in  place. 

The 

cover,  which  is  drawn  to  the  case  by  thumbscrews,  holds  the  connecting  plugs  in 

place. 

The  relay  case  is  suitable  for  either  semiflush  or 

to  two  inches  thick,  and  appropriate  hardware 

thickness  must  be  indicated  on  the  relay  order  to 
be  included. 

surface  mounting  on  all  panels  up 

is  available. 

However,  panel 

insure  that  proper  hardware  will 

These  relays  are  induction-cylinder  devices  for  alternating-current  (AC)  circuits. 
The  principle  by  which  torque  is  developed  is  the  same  as  that  employed  in  an 
induction-disk  relay  with  a  watthour  meter  element,  though  in  arrangement  of  parts 
they  are  more  like  split-phase  induction  motors. 

The  stator  of  each  unit  has  eight  laminated  magnetic  poles  projecting  inward  and 
arranged  symmetrially  around  a  central  magnetic  core. 

The  poles  are  fitted  with 

current  and  potential  coils;  four  potential  coils  that  are  internally  connected, 

forming  a  single  circuit,  as  well  as  four  current  coils  similarly  connected.  In  the 
annular  air  gap  between  the  poles  and  central  core  is  the  cylindrical  part  of  the 
cup-like  aluminum  rotor,  which  turns  freely  in  the  air  gap. 

The  central  core  is 

fixed  to  the  stator  frame;  the  rotor  alone  turns.  The  three  units  are  mounted  one 
on  top  of  the  other.  The  three  rotors  are  mounted  on  a  single  shaft. 

This  construction  provides  higher  torque  and  lower  rotor  inertia  than  the  induction­

disk  construction,  thus  making  these  relays  faster  and  more  sensitive. 

The  directional  contacts 

(

see  Figure  6)  are  especially  constructed  to  suppress 

bouncing.  The  stationary  contact 

(G) 

is  mounted  on  a  flat  spiral  spring 

(

F

)

,  backed 

up  by  a  thin  diaphragm  (C). 

These  are  both  mounted  in  a  slightly  inclined  tube  (A). 

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Summary of Contents for CCP13E

Page 1: ...INSTRUCTIONS THREE PHASE POWER DIRECTIONAL RELAY TYPE CCP13E GEK 655258 GE Meter and Control 205 Great Valley Parkway Malvern PA 19355 0715 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 2: ...UNIT INSTALLATION PICKUP HIGH SEISMIC TARGET AND SEAL IN UNIT PERIODIC CHECKS AND ROUTINE MAINTENANCE PICKUP HIGH SEISMIC TARGET AND SEAL IN UNIT SERVICING RELAY CONTACTS BEARINGS V0LTAGE BIAS POLARITY ANGLE OF MAXIMUM TORQUE PICKUP ADJUSTMENT CLUTCH ADJUSTMENT HIGH SEISMIC TARGET AND SEAL IN UNIT RENEWAL PARTS LIST OF ILLUSTRATIONS PAGE 3 3 4 5 6 6 7 7 8 8 8 9 9 9 10 10 11 11 11 11 11 11 11 12 13...

Page 3: ...re 1 with normal load flow from the system to the load If a single phase to ground fault were to occur at F it would be cleared at source 2 but not necessarily at breaker 2 because of delta wye transformer 2 However it is desirable to open circuit breaker 2 to clear the ground fault completely This can be accomplished by the CCP13E relay associated with circuit breaker 2 The CCP13E is generally se...

Page 4: ...e applied voltage Thus the minimum pickup in this case will be the nameplate value divided by 0 95 and the 0 004 ampere relay will have a minimum pickup at 95 voltage of 0 004 0 95 0 0042 Secondary Amperes Based on the maximum full load current the smallest CT ratio that could be used is 500 5 With this ratio the core loss component of current would be 0 i 7 o oo567 s d A econ ary mperes Since the...

Page 5: ...ws holds the connecting plugs in place The relay case is suitable for either semiflush or to two inches thick and appropriate hardware thickness must be indicated on the relay order to be included surface mounting on all panels up is available However panel insure that proper hardware will These relays are induction cylinder devices for alternating current AC circuits The principle by which torque...

Page 6: ...ertz relay is available with potential coils rated for 115 or 208 volts The current coils of all models are rated 5 amperes continuously or 200 amperes for 1 second The relay has maximum torque when the three phase system is a unit power factor if the relay is connected as shown in Figure 2 The balanced three phase current to operate the relay at maximum torque angle and with rated voltage on the ...

Page 7: ...s studs 3 4 and Phase 1 3 on its potential coils studs 13 14 The relay will therefore respond to the watt component of the power Figure 7 The High Seismic target and seal in unit has two tap selections located on the front of the unit See Figure 8 RECEIVING HANDLING AND STORAGE These relays when not included as part of a control panel will be shipped in cartons designed to protect them against dam...

Page 8: ...cal end play of the moving contact and shaft assembly It should be between 1 64 inch and 1 32 inch 6 The contact gap should be approximately 3 64 inch 7 The contact wipe should be 0 004 inch to 0 009 inch If there is reason to believe that the jewel is cracked or dirty the screw assembly can be removed from the bottom of the unit and examined under a microscope or the surface of the jewel explored...

Page 9: ...and or voltage The purity of the sine wave i e its freedom from harmonics cannot be expressed as a finite number for any particular relay however any relay using tuned circuits RL or RC networks or saturating electromagnets such as time overcurrent relays would be essentially affected by non sinusoidal waveforms DIRECTIONAL UNITS Polarity Complete polarity tests are made at the factory but these m...

Page 10: ...inals 1 and 11 to a DC source using a load box to control the current over a range of 0 1 to 2 amperes 2 Close the left contact manually 3 Increase the current slowly until the seal in unit picks up See Table IV The target must latch in 4 Decrease the current slowly until the seal in unit drops out See Table IV The target must remain latched in Reset the target before checking pickup again TAP 0 2...

Page 11: ...rience to select the test interval best suited to his individual requirements it is suggested that the points listed under ACCEPTANCE TESTS be checked at an interval of from one to two years These tests are intended to make sure that the relays have not deviated from their original settings If deviations are encountered the relay must be retested and serviced as described in this manual PICKUP Per...

Page 12: ... left hand contact barrel 1 revolutions 5400 and tighten its clamping screw To change the stationary contact mounting spring loosen the screw at the front of the contact block then remove the contact barrel and sleeve as a complete unit Unscrew the cap E The contact and its flat spiral mounting spring may then be removed See Figure 6 The moving contact may be removed by loosening the screw that se...

Page 13: ...ll be necessary to readjust the core The core is adjusted by loosening the core locknut and rotating the core slightly to the right or left to return the moving contact arm to its floating position The core locknut is located in the center of the lower iron casting The core is turned by putting an offset screwdriver into the jewel screw slot The locknut shou1d only be 1oosened enough to a11ow the ...

Page 14: ...y watching the hairpin clip at the top of the moving contact shaft If the hairpin clip is not turning then the clutch is not slipping If the clutch slips at 10 amperes then the clutch should be tightened This is done by loosening the locknut on the right side of the moving contact assembly and then turning the adjusting screw in until the clutch stops slipping The locknut should then be retightene...

Page 15: ...radle Blocks Type CCP13E Relay Internal Connections Barrel Type Contact Assembly Phase Angle Characteristics of Type CCP13E Relay when Set for 0 004 Amp pickup at Rated Voltage and Maximum Torque Angle Type CCP13E Relay Removed from Case Front View Type CCP13E Relay Removed from Case Back View Connections for checking the polarity of Type CCP13E Relay Test Connections for Checking Pickup and Clutc...

Page 16: ...K 65525 CCP I C I SOURCE I TRANSF r I LOAD SYSTEM CCP f 2 TRANSF 2 J I SOURCE 1 2 C F Figure 1 0285A9917 Classical Application of Type CCP13E Relay 16 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 17: ... 1T7A TIME L Z y REIAY______ Clf CUIT S2 BHEAKER 2 3 NOTE i P011 PHASE SEGLJENCE OPPOSITE TO THAT INDICATE D IiHERCHt C F CONNECTIONS BETWEEN B R IN BOTH THE POTENTIAL 8 CVRRfNT CIRCUITS NOTE 2 THE 52 a SWITCH IS PROVIDED TO BREAK UP A POSSIBLE SNEAK CIRCUIT AS AN ALTERNATIVE USE A DIODE IN THE LOCATION SHOWN Figure 2 0275A4413 4 Typical External Connections for Type CCP13E Relay Revised since las...

Page 18: ... I I J _I_ I 218_j 5MM PANEL DRILLING FOR SEMI FLUSH MOUNTING FRONT VIEW TYPICAL DIM 3 0 76MM 5 25 133MM 3 4 DRILL 20 HOLES 19MM 9 7 5 3 1 00000 00000 10 8 6 4 2 BACK VIE J CUTOUT MAY REPLACE HOLE PANEL DRILLING FOR SURFACE MOUNTING FRONT VIEW 5 16 18 STUD INCHES MM VIE J SHO JING ASSEMBLY OF HARDWARE FOR SURFACE MTG ON STEEL PANELS Figure 3 K6209274 6 Outline and Panel Drilling Dimensions Diagram...

Page 19: ..._ 0 n A VI CONNECTING PLUG MA IN BRUSH AUXILIARY BRUSH CONNECTING BLOCK TERMINAL BLOCK SHORTING BAR NOTE AFTER ENGAGING AUXILIARY BRUSH CONNECTING PLUG TRAVELS Y4 INCH BEFORE ENGAG ING THE MAIN BRUSH ON THE TERMINAL BLOCK en 1 1 1 I en 1 1 1 1 1 1 N 1 1 1 E l e c t r i c a l P a r t M a n u a l s c ...

Page 20: ...65525 15 17 14 A I I f8 li r R SISTORS o TO t mou COTTOM L r 1 U NI T U J I T UN IT r v 9 l 2 4 6 8 SHORT FINGER SI Figure 5 0275A4384 Type CCP13E Relay Internal Connections 20 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 21: ...TUBE GEK 65525 D SPACER E CAP C D E B STA I N LESS STEEL BALL C D APHRAM F FLAT 5P RAL SPRING G CONTACT Figure 6 6077069 4 Barrel Type Contact Assembly 21 F G w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 22: ...25 30 0 330 Figure 7 K6556481 1 Phase Angle Characteristics of Type CCP13E Relay when Set for 0 004 Amp pickup at Rated Voltage and Maximum Torque Angle 22 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 23: ... GEK 65525 TARGET BARREL TYPE CONTACT ASSEMBLY TOP UNIT MIDDLE UNIT BOTTOM UNIT Figure 8 8043506 Type CCP13E Relay Removed from Case Front View 23 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 24: ...GEK 65525 Figure 9 8043507 Type CCP13E Relay Removed from Case Back View 24 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 25: ...NIT RES 50 100 OHMS RES MIDDLE UNIT RATED VOLTAGE NOTE LEFT HAND CONTACT FRONT VIEW SHOULD CLOSE RATED VOLTAGE Figure 10 6507918 Connections for checking the polarity of Type CCP13E Relay 25 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 26: ...OLTAGE AND FREQUENCY 3 8 13 14 15 16 17 18 L MA ___j LOAD BOX Figure 11 0104A8511 Test Connections for Checking Pickup and Clutch Adjustments of Type CCP13E Relay 26 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 27: ...N PHASE ANGLE METER WHIOi READS THE ANGLE BY WHIOi I LEADS E POWER CONNECTIONS POTENTIAL CURRENT STUDS A 8 STUDS C D 13 14 3 4 15 16 5 6 17 18 7 8 A 8 R POTENTIAL CIRCUIT Figure 12 0104A8512 Test Connections for Making the Torque Adjustments of the Type CCP13E Relay 27 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 28: ...z X TO K Y TO N TO TO TO TO 0 75 30 345 300 M TO H P TO L f u 120 t 75 T 300 t 345 t w R TO G S TO C z z X TO L Y TO P TO TO TO TO 0 75 30 345 300 u M TO H N TO K 3 R TO D S TO A 120 t 750t 300 t 345 t w X TO H Y TO M TO TO O TO TO Cl N TO K P TO L 75 30 345 300 t THESE RANGES Or PHASE ANGLE METER READINGS ARE THE ANGLES BY WHICH THE CURRENT LEADS THE VOLTAGE WITH THE DESCRIBED CONDITIONS OF LOAD ...

Page 29: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 30: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 31: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 32: ... 91 200 Meter and Control Business Department General Electric Company Protection and Control 205 Great Valley Parkway Malvern Pennsylvania 19355 0715 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

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