background image

GEK-65525 

SERVICING 

If  it  is  found  during  installation  or  periodic  testing  that  the  relay  is  out  of 
calibration,  recalibrate  as  follows: 

RELAY  CONTACTS 

Checks  and  Adjustments 

The  clearance  between  (a)  the  back  of  the  silver  stationary  contact  mounted  on  the 

flat  spiral,  and  (b)  the  diaphragm  behind  it,  should  be  0.004  inch  to  0.009  inch. 

This  wipe  should  be  measured  by  moving  the  contact  arm  over  until  it  just  touches 

the  appropriate  stationary  contact.  Then,  holding  the  contact  arm  in  this  position, 
rotate  the  barrel  until  the  back  of  the  contact  touches  the  diaphragm.  Rotating  the 
barrel  450  corresponds  to  0.004  inch  wipe,  while  1050  is  the  equivalent  of  0.009 

inch. 

The  contact  gap  may  be  adjusted  by  loosening  slightly  the  screw  at  the  front  of  the 
contact  block.  The  screw  should  be  loosened  only  enough  to  allow  the  contact  barrel 

to  rotate  in  its  sleeve. 

The  contact  gap  should  be  3/64  inch. 

This  should  be  adjusted  in  the  following 

manner: 

with  the  contact  arm  parallel  to  the  sides  of  the  relay,  turn  the  contact 

barrels  until  both  contacts  are  just  made  (use  neon  lamps  to  verify). 

Tighten  the 

clamping  screw,  locking  the  right-hand  barrel. 

Back  off  the  left-hand  contact 

barrel  1�  revolutions  (5400)  and  tighten  its  clamping  screw. 

To  change  the  stationary  contact  mounting  spring,  loosen  the  screw  at  the  front  of 
the  contact  block,  then  remove  the  contact  barrel  and  sleeve  as  a  complete  unit. 

Unscrew  the  cap  (E). 

The  contact  and  its  flat  spiral  mounting  spring  may  then  be 

removed.  See  Figure  6. 

The  moving  contact  may  be  removed  by  loosening  the  screw  that  secures  the  moving 

contact  to  the  contact  arm  and  sliding  the  contact  from  under  the  screw  head. 

Contact  Cleaning 

A  flexible  burnishing  tool  should  be  used  for  cleaning  relay  contacts. 

This  is  a 

flexible  strip  of  metal  with  an  etched-roughened  surface,  which  in  effect  resembles 
a  superfine  file. 

The  polishing  action  of  this  file  is  so  delicate  that  no 

scratches  are  left  on  the  contacts,  yet  it  cleans  off  any  corrosion  thoroughly  and 

rapidly. 

The  flexibility  of  the  tool  ensures  the  cleaning  of  the  actual  points  of 

contact. 

Fine  silver  contacts  should  not  be  cleaned  with  knives,  files,  or  abrasive  paper  or 

cloth. 

Knives  or  files  may  leave  scratches  that  increase  arcing  and  deterioration 

of  the  contacts. 

Abrasive  paper  or  cloth  may  leave  minute  particles  of  insulating 

abrasive  material  in  the  contacts  and  thus  prevent  closing. 

The  burnishing  tool  described  above  can  be  obtained  from  the  factory. 

12 

www 

. ElectricalPartManuals 

. com 

Summary of Contents for CCP13E

Page 1: ...INSTRUCTIONS THREE PHASE POWER DIRECTIONAL RELAY TYPE CCP13E GEK 655258 GE Meter and Control 205 Great Valley Parkway Malvern PA 19355 0715 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 2: ...UNIT INSTALLATION PICKUP HIGH SEISMIC TARGET AND SEAL IN UNIT PERIODIC CHECKS AND ROUTINE MAINTENANCE PICKUP HIGH SEISMIC TARGET AND SEAL IN UNIT SERVICING RELAY CONTACTS BEARINGS V0LTAGE BIAS POLARITY ANGLE OF MAXIMUM TORQUE PICKUP ADJUSTMENT CLUTCH ADJUSTMENT HIGH SEISMIC TARGET AND SEAL IN UNIT RENEWAL PARTS LIST OF ILLUSTRATIONS PAGE 3 3 4 5 6 6 7 7 8 8 8 9 9 9 10 10 11 11 11 11 11 11 11 12 13...

Page 3: ...re 1 with normal load flow from the system to the load If a single phase to ground fault were to occur at F it would be cleared at source 2 but not necessarily at breaker 2 because of delta wye transformer 2 However it is desirable to open circuit breaker 2 to clear the ground fault completely This can be accomplished by the CCP13E relay associated with circuit breaker 2 The CCP13E is generally se...

Page 4: ...e applied voltage Thus the minimum pickup in this case will be the nameplate value divided by 0 95 and the 0 004 ampere relay will have a minimum pickup at 95 voltage of 0 004 0 95 0 0042 Secondary Amperes Based on the maximum full load current the smallest CT ratio that could be used is 500 5 With this ratio the core loss component of current would be 0 i 7 o oo567 s d A econ ary mperes Since the...

Page 5: ...ws holds the connecting plugs in place The relay case is suitable for either semiflush or to two inches thick and appropriate hardware thickness must be indicated on the relay order to be included surface mounting on all panels up is available However panel insure that proper hardware will These relays are induction cylinder devices for alternating current AC circuits The principle by which torque...

Page 6: ...ertz relay is available with potential coils rated for 115 or 208 volts The current coils of all models are rated 5 amperes continuously or 200 amperes for 1 second The relay has maximum torque when the three phase system is a unit power factor if the relay is connected as shown in Figure 2 The balanced three phase current to operate the relay at maximum torque angle and with rated voltage on the ...

Page 7: ...s studs 3 4 and Phase 1 3 on its potential coils studs 13 14 The relay will therefore respond to the watt component of the power Figure 7 The High Seismic target and seal in unit has two tap selections located on the front of the unit See Figure 8 RECEIVING HANDLING AND STORAGE These relays when not included as part of a control panel will be shipped in cartons designed to protect them against dam...

Page 8: ...cal end play of the moving contact and shaft assembly It should be between 1 64 inch and 1 32 inch 6 The contact gap should be approximately 3 64 inch 7 The contact wipe should be 0 004 inch to 0 009 inch If there is reason to believe that the jewel is cracked or dirty the screw assembly can be removed from the bottom of the unit and examined under a microscope or the surface of the jewel explored...

Page 9: ...and or voltage The purity of the sine wave i e its freedom from harmonics cannot be expressed as a finite number for any particular relay however any relay using tuned circuits RL or RC networks or saturating electromagnets such as time overcurrent relays would be essentially affected by non sinusoidal waveforms DIRECTIONAL UNITS Polarity Complete polarity tests are made at the factory but these m...

Page 10: ...inals 1 and 11 to a DC source using a load box to control the current over a range of 0 1 to 2 amperes 2 Close the left contact manually 3 Increase the current slowly until the seal in unit picks up See Table IV The target must latch in 4 Decrease the current slowly until the seal in unit drops out See Table IV The target must remain latched in Reset the target before checking pickup again TAP 0 2...

Page 11: ...rience to select the test interval best suited to his individual requirements it is suggested that the points listed under ACCEPTANCE TESTS be checked at an interval of from one to two years These tests are intended to make sure that the relays have not deviated from their original settings If deviations are encountered the relay must be retested and serviced as described in this manual PICKUP Per...

Page 12: ... left hand contact barrel 1 revolutions 5400 and tighten its clamping screw To change the stationary contact mounting spring loosen the screw at the front of the contact block then remove the contact barrel and sleeve as a complete unit Unscrew the cap E The contact and its flat spiral mounting spring may then be removed See Figure 6 The moving contact may be removed by loosening the screw that se...

Page 13: ...ll be necessary to readjust the core The core is adjusted by loosening the core locknut and rotating the core slightly to the right or left to return the moving contact arm to its floating position The core locknut is located in the center of the lower iron casting The core is turned by putting an offset screwdriver into the jewel screw slot The locknut shou1d only be 1oosened enough to a11ow the ...

Page 14: ...y watching the hairpin clip at the top of the moving contact shaft If the hairpin clip is not turning then the clutch is not slipping If the clutch slips at 10 amperes then the clutch should be tightened This is done by loosening the locknut on the right side of the moving contact assembly and then turning the adjusting screw in until the clutch stops slipping The locknut should then be retightene...

Page 15: ...radle Blocks Type CCP13E Relay Internal Connections Barrel Type Contact Assembly Phase Angle Characteristics of Type CCP13E Relay when Set for 0 004 Amp pickup at Rated Voltage and Maximum Torque Angle Type CCP13E Relay Removed from Case Front View Type CCP13E Relay Removed from Case Back View Connections for checking the polarity of Type CCP13E Relay Test Connections for Checking Pickup and Clutc...

Page 16: ...K 65525 CCP I C I SOURCE I TRANSF r I LOAD SYSTEM CCP f 2 TRANSF 2 J I SOURCE 1 2 C F Figure 1 0285A9917 Classical Application of Type CCP13E Relay 16 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 17: ... 1T7A TIME L Z y REIAY______ Clf CUIT S2 BHEAKER 2 3 NOTE i P011 PHASE SEGLJENCE OPPOSITE TO THAT INDICATE D IiHERCHt C F CONNECTIONS BETWEEN B R IN BOTH THE POTENTIAL 8 CVRRfNT CIRCUITS NOTE 2 THE 52 a SWITCH IS PROVIDED TO BREAK UP A POSSIBLE SNEAK CIRCUIT AS AN ALTERNATIVE USE A DIODE IN THE LOCATION SHOWN Figure 2 0275A4413 4 Typical External Connections for Type CCP13E Relay Revised since las...

Page 18: ... I I J _I_ I 218_j 5MM PANEL DRILLING FOR SEMI FLUSH MOUNTING FRONT VIEW TYPICAL DIM 3 0 76MM 5 25 133MM 3 4 DRILL 20 HOLES 19MM 9 7 5 3 1 00000 00000 10 8 6 4 2 BACK VIE J CUTOUT MAY REPLACE HOLE PANEL DRILLING FOR SURFACE MOUNTING FRONT VIEW 5 16 18 STUD INCHES MM VIE J SHO JING ASSEMBLY OF HARDWARE FOR SURFACE MTG ON STEEL PANELS Figure 3 K6209274 6 Outline and Panel Drilling Dimensions Diagram...

Page 19: ..._ 0 n A VI CONNECTING PLUG MA IN BRUSH AUXILIARY BRUSH CONNECTING BLOCK TERMINAL BLOCK SHORTING BAR NOTE AFTER ENGAGING AUXILIARY BRUSH CONNECTING PLUG TRAVELS Y4 INCH BEFORE ENGAG ING THE MAIN BRUSH ON THE TERMINAL BLOCK en 1 1 1 I en 1 1 1 1 1 1 N 1 1 1 E l e c t r i c a l P a r t M a n u a l s c ...

Page 20: ...65525 15 17 14 A I I f8 li r R SISTORS o TO t mou COTTOM L r 1 U NI T U J I T UN IT r v 9 l 2 4 6 8 SHORT FINGER SI Figure 5 0275A4384 Type CCP13E Relay Internal Connections 20 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 21: ...TUBE GEK 65525 D SPACER E CAP C D E B STA I N LESS STEEL BALL C D APHRAM F FLAT 5P RAL SPRING G CONTACT Figure 6 6077069 4 Barrel Type Contact Assembly 21 F G w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 22: ...25 30 0 330 Figure 7 K6556481 1 Phase Angle Characteristics of Type CCP13E Relay when Set for 0 004 Amp pickup at Rated Voltage and Maximum Torque Angle 22 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 23: ... GEK 65525 TARGET BARREL TYPE CONTACT ASSEMBLY TOP UNIT MIDDLE UNIT BOTTOM UNIT Figure 8 8043506 Type CCP13E Relay Removed from Case Front View 23 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 24: ...GEK 65525 Figure 9 8043507 Type CCP13E Relay Removed from Case Back View 24 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 25: ...NIT RES 50 100 OHMS RES MIDDLE UNIT RATED VOLTAGE NOTE LEFT HAND CONTACT FRONT VIEW SHOULD CLOSE RATED VOLTAGE Figure 10 6507918 Connections for checking the polarity of Type CCP13E Relay 25 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 26: ...OLTAGE AND FREQUENCY 3 8 13 14 15 16 17 18 L MA ___j LOAD BOX Figure 11 0104A8511 Test Connections for Checking Pickup and Clutch Adjustments of Type CCP13E Relay 26 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 27: ...N PHASE ANGLE METER WHIOi READS THE ANGLE BY WHIOi I LEADS E POWER CONNECTIONS POTENTIAL CURRENT STUDS A 8 STUDS C D 13 14 3 4 15 16 5 6 17 18 7 8 A 8 R POTENTIAL CIRCUIT Figure 12 0104A8512 Test Connections for Making the Torque Adjustments of the Type CCP13E Relay 27 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 28: ...z X TO K Y TO N TO TO TO TO 0 75 30 345 300 M TO H P TO L f u 120 t 75 T 300 t 345 t w R TO G S TO C z z X TO L Y TO P TO TO TO TO 0 75 30 345 300 u M TO H N TO K 3 R TO D S TO A 120 t 750t 300 t 345 t w X TO H Y TO M TO TO O TO TO Cl N TO K P TO L 75 30 345 300 t THESE RANGES Or PHASE ANGLE METER READINGS ARE THE ANGLES BY WHICH THE CURRENT LEADS THE VOLTAGE WITH THE DESCRIBED CONDITIONS OF LOAD ...

Page 29: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 30: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 31: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Page 32: ... 91 200 Meter and Control Business Department General Electric Company Protection and Control 205 Great Valley Parkway Malvern Pennsylvania 19355 0715 w w w E l e c t r i c a l P a r t M a n u a l s c o m ...

Reviews: