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13

Installation Instructions

DIRECT CONNECT APPLICATIONS

 MAKE WIRE LEAD CONNECTIONS INSIDE THE JUNCTION BOX

  1. 

 Make all wire connections by using appropriate UL-listed electrical connectors and techniques.

   2. 

 Select the applicable wiring situation and follow the instructions accordingly:

 

3. 

 Be sure that all wire leads are inside the junction box and not  

pinched between the box and the unit. The green insulated  

ground wire from the Zoneline 

MUST

 be connected to the branch 

circuit ground wire.

  4. 

 Plug the 9-pin connector into the 9-pin receptacle in the junction box. 

  5. 

 Replace the junction box cover by replacing the two screws  

removed earlier.

3

230/208 Volt 

Wall Plug 

 

Heater Wattage 

Power Supply Kits 

Configuration 

Circuit Protective Device 

@ 230/208 Volts

RAK3152 

Tandem 

15-Amp Time-Delay Fuse or Breaker 

2.55/2.09 KW 

RAK3202 

Perpendicular 

20-Amp Time-Delay Fuse or Breaker 

3.45/2.82 KW 

RAK3302 

Large Tandem 

30-Amp Time-Delay Fuse or Breaker 

5.00/4.10 KW

230/208 Volt 

Heater Wattage 

 

Power Supply Kits 

@ 230/208 Volts 

Circuit Protective Device

 

RAK4157 

2.55 KW/2.09 KW 

15-Amp Time-Delay Fuse or Breaker 

RAK4207 

3.45 KW/2.82 KW 

20-Amp Time-Delay Fuse or Breaker 

RAK4307 

5.00 KW/4.10 KW 

30-Amp Time-Delay Fuse or Breaker

265 Volt 

Heater Wattage 

 

Power Supply Kits 

@ 265 Volts 

Circuit Protective Device

 

RAK5157 

2.55 KW 

15-Amp Time-Delay Fuse or Breaker 

RAK5207 

3.45 KW 

20-Amp Time-Delay Fuse or Breaker 

RAK5307 

5.00 KW 

30-Amp Time-Delay Fuse or Breaker 

Conduit

Make wire lead 

connections

• 

1-Phase 220-240 VAC

 

 When connecting the Zoneline to a single-phase circuit 

for 230V applications:

   Connect the white and black leads of the Zoneline 

power supply kit to the branch circuit L1 and L2 leads. 

(The white lead of the power supply kit should be 

identified by the installer using electrical tape with some 

color other than green or white.) Connect the green lead 

of the power supply kit to the power supply and branch 

circuit ground.

• 

3-Phase 208 VAC

  

When connecting the Zoneline to a three-phase circuit 

for 208V applications:

   Connect the white and black leads of the Zoneline 

power supply kit to the branch circuit L1 and L2 leads. 

(The white lead of the power supply kit should be 

identified by the installer using electrical tape with some 

color other than green or white.) Connect the green lead 

of the power supply kit to the power supply and branch 

circuit ground.

• 

3-Phase 208 VAC with “Crazy Leg”

  

When connecting the Zoneline to a three-phase circuit 

with “Crazy Leg” for 208V applications: 

   Connect the white and black leads of the Zoneline 

power supply kit to the branch circuit Neutral and L1 

leads. (The white lead of the power supply kit should  

be connected to neutral.) Connect the green lead of  

the power supply kit to the power supply and branch 

circuit ground.

• 

3-Phase 253-277 VAC

 

 When connecting the Zoneline to a three-phase circuit 

for 265V applications:

   Connect the white and black leads of the Zoneline 

power supply kit to the branch circuit Neutral and L1 

leads. (The white lead of the power supply kit should  

be connected to neutral.) Connect the green lead of  

the power supply kit to the power supply and branch 

circuit ground.

Power Cord Connections

POWER CONNECTION CHART

Direct Connections

Summary of Contents for Appliances Zoneline 8500 series

Page 1: ...and Heat Pump Models 8500 Series Owner s Manual and Installation Instructions GEAppliances com Zoneline Vertical Printed in China Write the model and serial numbers here Model ________________________...

Page 2: ...th or at either the plug or connector end n Product must be operated with the electrical plug supplied with the product Do not replace the electrical plug supplied with the product n If the receptacle...

Page 3: ...if present NOTE The owner is responsible for setting the appropriate dip switches and connecting terminals Controls Dip Switches Dip Switches All Electric Heat Heat pump models only When this switch i...

Page 4: ...usly Occupancy Sensor Field Supplied When this switch is enabled UP it allows the unit to utilize an infrared motion sensor and a door switch for occupancy detection This feature combined with field d...

Page 5: ...to select the cooling limits The next three switches are used to control the heating limits Temperature limiting during COOL mode all temperatures shown in F UP DOWN Minimum Maximum NONE 1 2 3 60 85 1...

Page 6: ...Zoneline operation No common busing is permitted A separate wire pair must be run from each separate controlling switch to each individual Zoneline Room Air Sensor Requires room air sensor kit RAVRMS...

Page 7: ...ogether to automatically cycle the unit between normal and energy management operations Central Desk Control When connected the unit lock out is released and it can be turned ONor OFF with a switch lo...

Page 8: ...ructions Other features of your Zoneline About Heat Pumps on some models Heat pumps can reduce operating costs by exchanging heat from the outside air even when the outside temperature is below freezi...

Page 9: ...e filter at least every 30 days Air Filters The most important thing you can do to maintain the Zoneline is to change the filter at least every 30 days Dirty filters reduce cooling heating and air flo...

Page 10: ...led by a qualified electrician Follow the National Electrical Code NEC and or local codes and ordinances For personal safety this Zoneline unit and case must be properly grounded Protective devices fu...

Page 11: ...ordance with the NEC and local codes ordinances and regulations Power supply kit Recommended branch circuit wire sizes Nameplate maximum circuit AWG Wire breaker size size 15A 14 20A 12 30A 10 AWG Ame...

Page 12: ...TION CHART on page 13 to select the appropriate kit It is the responsibility of the installer to ensure the connection of components is done in accordance with electrical codes Direct connection to br...

Page 13: ...240 VAC When connecting the Zoneline to a single phase circuit for 230V applications Connect the white and black leads of the Zoneline power supply kit to the branch circuit L1 and L2 leads The white...

Page 14: ...12 D x 193 4 W x 32 H RAVWP15 15 D x 193 4 W x 32 H Cutout Dimensions 20 W x 321 4 H Access Panel with Return Air Grille RAVRG1 Return Air Grille RAVRG2 Cutout Dimensions 28 W x 48 H Cutout Dimensions...

Page 15: ...Filter bracket Secure platform to the floor Platform 231 4 x 231 4 square Min load capacity 175 lbs 4 min from front of case Unit installed through FRONT of case 5 min from front of case Unit installe...

Page 16: ...epth 231 8 D Case height 31 E Condensate drains 3 4 connector Primary Drain Centerline of cutout is approximately 51 4 from left case wall and 81 2 from back case wall Secondary Drain Centerline of cu...

Page 17: ...the option that best suits your installation requirements Follow the Installation Instructions provided with the return air grille accessory for installation details NOTE Use only one filter in the in...

Page 18: ...4 W x 32 H RAVWP12 12 D x 193 4 W x 32 H RAVWP15 15 D x 193 4 W x 32 H 2 Make drain hole cutout s Primary Drain Centerline of drain is approximately 51 4 from left platform edge and 81 2 from back pl...

Page 19: ...Flex duct can collapse and cause airflow restrictions Do not use flex duct for 90 bends or unsupported runs of 5 ft or more 3 Installation Instructions Your airflow should be balanced based on many f...

Page 20: ...the unit to be slid into the case 2 Ground the unit to the case by installing the front case to unit hex bolt and discard the two case to unit side screw 5a Hex bolt Air discharge outlet Rigid ductwo...

Page 21: ...tions as appropriate of this manual for proper connections 3 Replace the case front panel by replacing the four front screws and the two top screws 6 Installation Instructions Thermostat Unit Connecti...

Page 22: ...at connections 3 Raise the top duct by turning all four case top duct adjusting screws counterclockwise 4 Remove the front and or side case to unit grounding screw if present 5 Slide the unit out of t...

Page 23: ...ve a minimum of 65 free area Non GE grilles may be too restrictive for proper performance Consult your salesperson for assistance The air filter is dirty Change the filter at least every 30 days See t...

Page 24: ...el is set at fan cycle up This will cause the fan to cycle on and off with the compressor You may also hear a fan noise stop and start You may notice a few minutes delay in starting if you try to rest...

Page 25: ...Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support Notes GEAppliances com 25...

Page 26: ...Notes 26 Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions...

Page 27: ...and you may also have other rights which vary from state to state or province to province To know what your legal rights are consult your local state or provincial consumer affairs office or your stat...

Page 28: ...t our Website today For the hearing impaired please call 800 TDD GEAC 800 833 4322 Parts and Accessories GEAppliances com Individuals qualified to service their own appliances can have parts or access...

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