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20

High Wall Mount — For units 
mounted high in the wall, the 
discharge louvers should be  
at a setting that provides the  
most horizontal air discharge. 
Recommended installation is  
at least " below the ceiling.  
In installations where units  
are close to the ceiling, the  
most horizontal discharge  
angle can be obtained by 
removing the discharge grill 
from the room cabinet.
Supply Air Throw — One 
Zoneline unit should not be 
required to do a job obviously 
requiring two or more units. 
Units should be located around 
large rooms according to 
calculated loads or in such 
fashion as to achieve balanced 
air distribution in all parts of  
the room. The single unit in  
the “Incorrect” illustration  
below obviously cannot 
condition the entire room.  
Add a second unit as shown  
in the “Correct” illustration.

Application Comments

Use and Care Manual and installation instructions are 
shipped with Zoneline

®

 units. It is important that any air 

conditioning system be properly sized and applied in order  
to achieve the desired temperature and humidity levels with 
the space to be conditioned. Air conditioners are designed 
primarily to provide heating and cooling with the additional 
benefit that during operation in the cooling mode, the units 
also remove some moisture from the conditioned space.  
The following are some brief application comments on 
undersizing, oversizing, heating, wall coverings, and air 
infiltration: all are important in the proper matching of the 
heating/air conditioning system to the building structure.
Undersizing: If an air conditioner is undersized (cooling 
capacity is less than required for a specific application), the 
unit will typically not be able to cool the space down to the 
desired temperature (thermostat set point), nor be able to 
remove enough moisture from the air. A result could be a 
warm and humid or warm and dry conditioned space.
Oversizing: If an air conditioner is oversized (cooling capacity 
is greater than required for the specific application), the unit 
will typically cool the space down to the desired temperature 
(thermostat set point) too quickly. The compressor then 
begins to cycle on and off. Dehumidification only takes place 
when the compressor is operating. A typical result in a hot/
humid climate could be a cool but excessively humid space. 
Heating: Undersizing can result in not being able to maintain 
the desired temperature level within the conditioned space.
Wall Covering: Use of a non-permeable wall covering (some 
paints, some wallpapers, and other types of coverings) which 
severely restricts passage of air or water vapor can cause a 
severe moisture problem. Typical results could be staining of 
room surfaces, wall damage, as well as mold and mildew 
growth in hot/humid climates.
Air Infiltration: Excessive air infiltration can magnify 
problems associated with undersizing or oversizing of an  
air conditioner unit and can be the root cause of insufficient 
cooling, dehumidification, or heating. Some sources of air 
infiltration include vents, gaps around windows and doors, 
and improperly sealed floor, ceiling and wall joints.
Recommendation: For the above reasons it is strongly 
recommended that a professional engineer be retained  
to match the Zoneline unit with the building structure. 

Air Distribution

Zoneline packaged terminal air conditioners and heat pumps 
discharge air from the top of the unit through reversible  
2-position discharge louvers. Unit discharge louvers are 
reversed by removing the room cabinet from the unit, 
removing seven screws that hold the louver section in  
place, removing the louver section and rotating it end for  
end, reinstalling the louver section in the room cabinet with 
the seven screws, and reinstalling the room cabinet on the 
unit. The unit is shipped from the factory with the discharge 
louvers at an angle of 50° off vertical. In the alternate 
position, the louvers will be at an angle of 40° off vertical.
All room cabinets return air through the front of the unit.

50°

40°

OVER 40 FT.

INCORRECT

OVER 40 FT.

CORRECT

Summary of Contents for Appliances Zoneline 2800

Page 1: ...GE Zoneline packaged terminal air conditioners 2007 contract sales architects and engineers data manual...

Page 2: ...00 11 0 3800 Series Heat Pump with Backup Electric Heat MODEL NUMBER COOLING Btuh EER Reverse Cycle BTUH COP AZ38H07DA 7100 6900 12 7 12 7 6400 6200 3 6 3 6 AZ38H09DA 9000 8800 12 0 12 0 8400 8200 3 6...

Page 3: ...13900 5000 4090 22 3 20 3 30 Electric Heat Amps include electric heater and fan motor current draw Units connected through sub base do not require a LCDI or AFCI device since they are not considered t...

Page 4: ...ne refrigerant circuit As warm humid air is pulled through the pre cool front section of the heat pipe the heat removed from the air is absorbed by the refrigerant causing the refrigerant to change to...

Page 5: ...44 Cooling Heat Pump Performance Data 45 Latent System Capacity 46 Normal Yearly Operating Data 47 Schematics 48 50 Product Specifications Suggested Bid Form Specifications 51 53 Zoneline Chassis Nome...

Page 6: ...emental Resistance Heat on Heat Pumps Quick Heat Recovery Deluxe Line Optional Features Corrosion Protection Internal Condensate Removal on 3800 Series Heat Pump without Corrosion Protection NOTE Dry...

Page 7: ...f failure not covered by the warranty Components of the Zoneline System Typical Installation Deluxe Series shown See pages 23 and 33 for information on electrical sub bases and chaseway See pages 37 3...

Page 8: ...tandard HIGH LOW AUTO Fan Only Setting HIGH LOW Standard Standard Standard Fan Cycle Switch Smart Fan Smart Fan Smart Fan Constant Run Fan Selectable Selectable Selectable Rotary Compressor Standard S...

Page 9: ...eat Automatically uses electric resistance heat if the heat pump output is not sufficient to maintain selected room temperature Reverse Cycle Heat Pump Defrost System Standard on all Zoneline 3800 and...

Page 10: ...off when the room temperature reaches 80 F This will help dehumidify the air and lower high temperatures so the guest will not be entering an extremely hot room Indoor Coil Frost Control Prevents ind...

Page 11: ...withstand damage from salt air and salt water in seacoast areas Corrosion protection is standard on the 5800 Series and on Dry Air 25 models Heat Pump units with ICR are not available with corrosion...

Page 12: ...ng temperature limiting See table at bottom of page TL4 TL6 Heating temperature limiting See table at bottom of page 7 Heat Sentinel switch Down Heat Sentinel OFF Up Heat Sentinel ON 8 Heat Boost 3800...

Page 13: ...erature limiting See table at bottom of page TL4 TL6 Heating temperature limiting See table at bottom of page 7 Diagnostics Switch 8 Heat Sentinel switch Down Heat Sentinel OFF Up Heat Sentinel ON 9 H...

Page 14: ...ems Consult with the provider of other energy management systems to be sure they are compatible with the GE Zoneline Zonelines have standard connectors factory installed to provide a CDC interface tha...

Page 15: ...at wiring should not be run parallel to line voltage wires since induced current may cause erratic operation All Zoneline 2800 3800 and 5800 Series units are adaptable to Class 2 remote low voltage th...

Page 16: ...its will operate slightly differently when connected to a remote thermostat The following chart shows the unit operation when connected to a remote thermostat Field Wiring Terminal R 24V AC GL Low Spe...

Page 17: ...rough the use of field supplied isolation relays For Use With Mechanical 4 Wire Systems Only Remote Control Low Voltage Wiring One stage Thermostat Controlling Three Zoneline Units Resistance Heat Zon...

Page 18: ...up to heat pump operation At some point the heat pump is unable to provide sufficient heat to adequately warm the room Many Packaged Terminal Heat Pumps cease heat pump operation and change to more ex...

Page 19: ...unit is designed to provideheatpumpsavingswithoutsacrificingroomcomfort The Quick Heat Recovery feature is not affected by the Heat Source Logic shown in the chart above For more information about the...

Page 20: ...zed cooling capacity is greater than required for the specific application the unit will typically cool the space down to the desired temperature thermostat set point too quickly The compressor then b...

Page 21: ...s RAB7116 16 RAB7124 24 RAB7128 28 RAB7131 31 42 13 3 4 16 1 1 2 TYP 1 2 6 21 36 A 1 2 SQ HOLE 2 REQ D 1 2 DIA HOLE 3 REQ D 2 3 4 5 5 8 4 6 19 36 16 1 4 13 7 8 1 1 2 42 1 8 1 2 SQ HOLE 2 REQ D 9 16 2...

Page 22: ...st conform to any and all local electrical codes and regulations Permanent Connection generally means wiring to the unit must be contained in an enclosed chaseway where access to the wiring connection...

Page 23: ...in the wall and these installations usually require a remote thermostat and are discussed on pages 15 and 16 Regardless of the installation there are several things to consider when selecting a locat...

Page 24: ...be located both near the wall and at the front of the wall case Sub base RAK204 Series with four leveling legs provides an excellent support for the unit in this type of installation See page 28 for d...

Page 25: ...greater than the case dimensions spacers must be used on the sides between the wall case and the wall support structure to prevent distorting the wall case 3 Caulk or gasket the entire opening on the...

Page 26: ...d MAIN STUDS JACK STUD HEADER MOUNTING SCREW HOLE LINTEL Framing detail for this construction is as shown in Figure 1 Note use of lintel under first course of brick above the Zoneline case Do not use...

Page 27: ...UIT WALL RECEPTACLE BY OTHERS FINISHED FLOOR OR TOP OF CARPET Caulk around perimeter of wall case all four sides where it joins the building Interior and Exterior CAULK 1 4 CAULK LINTEL RAB71 13 3 4 R...

Page 28: ...ASE ANGLE FIELD SUPPLIED RAB71 22 1 4 RAB77 22 3 8 WITH RAG61 66 RAB71 21 1 8 RAB77 21 1 4 WITH RAG60 RAB71 16 RAB77 16 1 4 RECEPTACLE BY OTHERS MIN 2 SUPPORTS FIELD SUPPLIED FLOOR USE NO SCREWS IN BO...

Page 29: ...7 42 1 8 FINISHED EXTERIOR WALL ROOM CABINET RAB71 13 3 4 RAB77 13 7 8 ADJACENT WALL ADJACENT WALL D A C D 27 1 4 TOP VIEW 2 1 2 Caulk around perimeter of wall case all four sides where it joins the b...

Page 30: ...ditionally sealed with a quality grade sealant 2 T he wall case and extension should be connected prior to installation in the wall opening A quality grade sealant should be applied to all four 4 butt...

Page 31: ...ED TO WALL SURFACE A SPLITTERS MUST BE USED SEE PAGE 30 B D C A B Caulk around perimeter of wall case all four sides where it joins the building Interior and Exterior 1 WIDE 45 DRIP LIP FLASHING OUTDO...

Page 32: ...E NOTE LEFT SIDE INTERIOR ADJACENT WALL 12 3 4 12 7 8 13 LEVELING SCREW KNOCKOUT SIZE LARGE 1 1 8 DIA SMALL 7 8 DIA KNOCKOUTS ENCLOSURE 4 REAR 4 BOTTOM SHOWN WITH ACCESS COVERS REMOVED NOTE CAUTION RE...

Page 33: ...TYPE A SCREWS 6 TYPE A SCREW TYPE C SCREW ACCESS PLATES TYPE C SCREW TYPE B SCREW SIDE CHANNELS ARE ADJUSTABLE FROM 13 3 4 TO 2 3 8 IN LENGTH BY BREAKING OFF SECTIONS OF SIDE CHANNELS NOTE IF METAL C...

Page 34: ...ng cooling operation Since the dew point is humidity as well as temperature related there may be more condensate on days when the relative humidity is high Heat Pump Condensate Disposal Since the outd...

Page 35: ...water or precipitation to flow into the wall case and drain through two drain holes in the rear of the wall case If there is more water in the wall case than can be drained through these holes it will...

Page 36: ...bottom of the wall case prior to installation of the case in the wall It may be located anywhere on the room side portion except for sub base installations For these the drain should be at least 3 fr...

Page 37: ...tions providing the sum of the two duct lengths necessary do not exceed the 44 length Even in single applications the mounting flange must be cut off one end of the duct to accept the collar and suppl...

Page 38: ...lle mounting collar and discharge grille Duct extension must be cut to required length Two ducted installations may be made from one kit if the combined ducted length is less than 44 RAK602 kit contai...

Page 39: ...OCATIONS CAULK RAG60 1 4 RAG61 66 1 3 8 Caulk around perimeter of wall case all four sides where it joins the building Interior and Exterior 1 4 MIN 2 29 32 2 3 8 min when installed with RAK204 RAG60...

Page 40: ...pening The best appearance is achieved with this grille when the wall case extends minimally between 1 4 and 1 2 beyond the exterior face of the building Colors RAG61 and 64 Beige RAG62 and 65 Dark Ma...

Page 41: ...et If the louver is not attached directly to the wall case a field supplied splitter or gasket is required between the chassis and the louver to prevent recirculation It is important that the above cr...

Page 42: ...o connect to chassis and plug into the receptacle in the sub base Permanent or direct wired installation of a 230 208 volt unit requires a junction box kit RAK4002A which attaches to the chassis to fo...

Page 43: ...t was first introduced Some of these changes require alterations to be made when replacing an older unit with a new chassis Line Cord Connected Units The plug configuration of new line cord connected...

Page 44: ...AZ58H07DA 11 5 10 5 15 5 14 1 N A N A AZ58H09DA 11 5 10 5 15 5 14 1 22 3 20 3 AZ58H12DA 11 6 10 6 15 5 14 1 22 3 20 3 AZ58H15DA 11 6 10 6 15 6 14 2 22 4 20 4 All versions Electric Heat Amps include el...

Page 45: ...0 12000 15000 65 7500 3 85 10000 3 85 12950 3 65 15950 3 45 60 7200 3 80 9600 3 80 12500 3 60 15300 3 40 55 6900 3 75 9100 3 75 11850 3 55 14650 3 35 50 6600 3 65 8700 3 65 11300 3 45 13850 3 25 47 64...

Page 46: ...s except 63 0 46 0 62 0 77 0 92 1 00 1 00 1 00 1 00 Dry Air 25 67 0 42 0 60 0 75 0 88 1 00 1 00 1 00 71 0 42 0 54 0 66 0 78 0 90 1 00 AZ28E07DAP EAP 59 0 38 0 49 0 65 0 80 0 95 1 00 1 00 1 00 1 00 Dry...

Page 47: ...49 520 Glasgow 8 996 410 Great Falls 7 750 420 Missoula 8 125 350 NEBRASKA Grand Island 6 530 770 Omaha 6 612 750 NEVADA Ely 7 733 500 Las Vegas 2 709 1 980 Reno 6 332 520 NEW JERSEY Newark 4 589 710...

Page 48: ...48 Typical 2800 Series 208 230 Volt Wiring Diagram Typical 2800 Series 208 230 Volt Schematic Diagram...

Page 49: ...49 ge com Typical 3800 Series 208 230 Volt Wiring Diagram Typical 3800 Series 208 230 Volt Schematic Diagram...

Page 50: ...265V 208 230V COLOR BK BLACK BL BLUE BR BROWN GR GREEN GY GRAY OR ORANGE RD RED WH WHITE YL YELLOW RD 1 RED 208 230V BLUE 265V WH O L P COMP MOTOR RUNNING CAPACITOR C S R HEATER PROTECTOR RY102 RY109...

Page 51: ...mined by connection to the power source with the appropriate power connection kit to provide specified heat output A fan cycle switch to permit continuous fan operation or fan cycle operation independ...

Page 52: ...800 or 5800 series heat pump units The unit shall have a factory installed Internal Condensate Removal ICR system to permit unit to automatically dispose of heat pump generated condensate water with n...

Page 53: ...sonnel Start Up Adjust Demonstrate Contractor shall be responsible for the initial starting of units adjustments thereto etc to place the units in required operating condition Contractor shall demonst...

Page 54: ...e chassis see chart below The correct kit for the installation is determined by the voltage and amperage of the electrical circuit and the means of connecting the unit to the building wiring If the un...

Page 55: ...7 12 0 11 5 10 0 13 0 12 0 11 5 10 2 Dehumidification Pts Hr 1 7 2 7 3 6 4 5 1 7 2 8 3 6 4 8 Sensible heat ratio 265 volts 75 68 67 67 75 67 68 65 CFM indoor fan high 250 270 300 310 240 290 330 350...

Page 56: ...luded 23 RAK204E15 Sub Base 265 Volt with NEMA 7 15R 15 Amp Receptacle Chaseway included 23 RAK204E20 Sub Base 265 Volt with NEMA 7 20R 20 Amp Receptacle Chaseway included 23 RAK204E30 Sub Base 265 Vo...

Page 57: ...an be run through the sub base entering the rear and exiting through one of the front panels When the room cabinet is in place the CDC or remote thermostat wiring is usually not visible to someone sta...

Page 58: ...Series unit can be installed using the same components that were used for the 2200 or 3200 Series unit If the existing chassis is a slope front discharge and the duct dimensions are 7 3 32 high by 6...

Page 59: ...tallation Suggestions 57 58 Heat Pumps and Energy Savings 18 19 Introduction to Zoneline 6 Latent System Capacity 46 Maximum Connected Load 44 Mini Specs 2800 2 Mini Specs 3800 2 Mini Specs 5800 2 Min...

Page 60: ...ition of quality and innovation continues GE has a policy of continuous improvement of its products and reserves the right to change materials and specifications without notice 2007 GE Company Pub No...

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