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Sub-Base (Continued)

RAK204D0P 208/20 volt 0-amp receptacle. Receptacle 
is NEMA6-0R with 18" of #12AWG wires attached to the 
receptacle. Short power connection kit included.  
Chaseway included.
The junction box (RAK4002A for 2800 and 800 Series 
units; RAK4002B for 5800 Series units) that mounts on the 
chassis of 20/208 volt sub-base connected units must be 
purchased separately. 
Sub-bases for the 265 volt units: 
RAK204E15 265-volt 15-amp receptacle. Receptacle is  
NEMA7-15R with 18" of #12AWG wires attached to the 
receptacle.  Chaseway included.
RAK204E20 265-volt 20-amp receptacle. Receptacle is 

NEMA7-20R with 18" of #12AWG wires attached to the 

receptacle. Chaseway included.
RAK204E0 265-volt 0-amp receptacle. Receptacle is 

NEMA7-0R with 18" of #12AWG wires attached to the 

receptacle. Chaseway included.
The junction box for 265-volt units is shipped with the 
chassis since all 265-volt units are to be “Permanently  
(or Direct) Connected.”
The Power Connection Kit is not included 
There are separate internal compartments to permit 
separation of low voltage (Class 2) connections from line 
voltage connections as required by NEC. Conduit containing 
building wiring enters the sub-base through knockouts 
located in the rear or bottom of the sub-base  and is not 
accessible when the wall case is installed.
The sub-base attaches to the RAB71 wall case with  two clips 
(field-assembled) that are screwed into pre-drilled holes in the 
bottom front flange of the wall case. It attaches to the RAB77 
wall case with clips that fit over molded ribs without requiring 
the use of screws into the wall case. See page  for illustration. 
Since the sub-base extends under the wall case, clearance  
from the inner edge of the wall case to the finished wall must  
be 2-/8" or greater. The sub-base has 4 leveling legs and 
adjustable side channels to enable the area under the wall  
case to be enclosed. Clearance from the bottom edge of the 
wall case to the finished floor must be between " and 5".
The sub-base may be used as support for the chassis and 
wall case in installations where the wall is of insufficient 
thickness to provide secure mounting of the wall case.

Wall Case Installation Data

General 

Generally, Zoneline units are installed " to 5" above the 
floor (flush to finished floor installation is possible) as near 
to the center of the room as possible; underneath a window 
or a glass panel is typical. Normal installation of the wall 
case allows installation flexibility; from flush with the 
finished interior wall to a minimum of 1/4" of the wall case 
extending beyond the finished exterior of the building. Special 
consideration must be given to installations where the wall 
case does not extend a minimum of 1/4" beyond the finished 

exterior wall. See pages 0 and 1 for information on this type 
of installation. The unit may be installed high in the wall and 
these installations usually require a remote thermostat and 
are discussed on pages 15 and 16.
Regardless of the installation, there are several things to 
consider when selecting a location for installing the unit.  
For instance, drapery location could interfere with air 
discharge, and placement of furniture may have an impact  
on the performance of the unit. The following information  
is intended to minimize installation problems and assure  
you of trouble-free installation.
Refer to page 21 for required wall opening dimensions. 
Minimum recommended interior and exterior case projection 
for standard wall thicknesses are shown in the drawings in 
this manual. The case may be installed flush with the finished 
indoor wall. Special attention must be paid to room-side case 
projection when the unit is installed in a ducted application  
as shown on page 9.
In walls thicker than 1-1/2" for line cord-connected units and 
11-1/8" for sub-base installations, it may be necessary to install 
a field-fabricated case extension or use one of the special 
order RAB71 deep wall cases. If you are unable to locate a local 
source for case extensions, please contact your salesperson for 
a possible supplier. Such extension must be carefully flashed 
and sealed both to the wall case and to the wall to ensure 
water integrity. This is necessary to ensure that any water 
entering the wall case, either from operation of the unit or from 
other sources, such as rain storms or from washing the exterior 
of the building, will drain from the case without the possibility of 
capillary action drawing the water into either the room or the 
wall cavity. In an installation where the case is recessed less 
than " from the outside surface, flashing and sealing may be 
all the modification necessary. In such an installation, the sides 
and top of the wall opening must be waterproof to prevent 
moisture from seeping into and damaging the walls. See pages 
0 and 1 for suggested detail. Since the installation of a case 
extension requires a considerable amount of attention, we 
recommend using one of the deep wall cases if the standard 
case is not of sufficient depth.
Mounting an outdoor grille or louver section to the building 
face may cause a space between the outdoor coil and the 
louver section. Air splitters, aligned with the ends of the 
outdoor coil, must be installed between the outdoor coil inlet 
and outlet air streams. Gaps between the outdoor coil and 
the louver section may allow condenser air recirculation and 
affect the operation of the unit. See page 41 for requirements 
for custom louver sections.

The wall case should be level from side to side and 
from level to 1/4 bubble tilt to the outdoors. The 
condensate disposal system in the unit is designed 
to dissipate the condensate water generated 
during cooling operation in accordance with ARI 
standards and actually uses this water for maximum 
unit efficiency. A level unit will also ensure proper 
performance of the Internal Condensate Removal (ICR) 
system optional on heat pump units.

Summary of Contents for Appliances Zoneline 2800

Page 1: ...GE Zoneline packaged terminal air conditioners 2007 contract sales architects and engineers data manual...

Page 2: ...00 11 0 3800 Series Heat Pump with Backup Electric Heat MODEL NUMBER COOLING Btuh EER Reverse Cycle BTUH COP AZ38H07DA 7100 6900 12 7 12 7 6400 6200 3 6 3 6 AZ38H09DA 9000 8800 12 0 12 0 8400 8200 3 6...

Page 3: ...13900 5000 4090 22 3 20 3 30 Electric Heat Amps include electric heater and fan motor current draw Units connected through sub base do not require a LCDI or AFCI device since they are not considered t...

Page 4: ...ne refrigerant circuit As warm humid air is pulled through the pre cool front section of the heat pipe the heat removed from the air is absorbed by the refrigerant causing the refrigerant to change to...

Page 5: ...44 Cooling Heat Pump Performance Data 45 Latent System Capacity 46 Normal Yearly Operating Data 47 Schematics 48 50 Product Specifications Suggested Bid Form Specifications 51 53 Zoneline Chassis Nome...

Page 6: ...emental Resistance Heat on Heat Pumps Quick Heat Recovery Deluxe Line Optional Features Corrosion Protection Internal Condensate Removal on 3800 Series Heat Pump without Corrosion Protection NOTE Dry...

Page 7: ...f failure not covered by the warranty Components of the Zoneline System Typical Installation Deluxe Series shown See pages 23 and 33 for information on electrical sub bases and chaseway See pages 37 3...

Page 8: ...tandard HIGH LOW AUTO Fan Only Setting HIGH LOW Standard Standard Standard Fan Cycle Switch Smart Fan Smart Fan Smart Fan Constant Run Fan Selectable Selectable Selectable Rotary Compressor Standard S...

Page 9: ...eat Automatically uses electric resistance heat if the heat pump output is not sufficient to maintain selected room temperature Reverse Cycle Heat Pump Defrost System Standard on all Zoneline 3800 and...

Page 10: ...off when the room temperature reaches 80 F This will help dehumidify the air and lower high temperatures so the guest will not be entering an extremely hot room Indoor Coil Frost Control Prevents ind...

Page 11: ...withstand damage from salt air and salt water in seacoast areas Corrosion protection is standard on the 5800 Series and on Dry Air 25 models Heat Pump units with ICR are not available with corrosion...

Page 12: ...ng temperature limiting See table at bottom of page TL4 TL6 Heating temperature limiting See table at bottom of page 7 Heat Sentinel switch Down Heat Sentinel OFF Up Heat Sentinel ON 8 Heat Boost 3800...

Page 13: ...erature limiting See table at bottom of page TL4 TL6 Heating temperature limiting See table at bottom of page 7 Diagnostics Switch 8 Heat Sentinel switch Down Heat Sentinel OFF Up Heat Sentinel ON 9 H...

Page 14: ...ems Consult with the provider of other energy management systems to be sure they are compatible with the GE Zoneline Zonelines have standard connectors factory installed to provide a CDC interface tha...

Page 15: ...at wiring should not be run parallel to line voltage wires since induced current may cause erratic operation All Zoneline 2800 3800 and 5800 Series units are adaptable to Class 2 remote low voltage th...

Page 16: ...its will operate slightly differently when connected to a remote thermostat The following chart shows the unit operation when connected to a remote thermostat Field Wiring Terminal R 24V AC GL Low Spe...

Page 17: ...rough the use of field supplied isolation relays For Use With Mechanical 4 Wire Systems Only Remote Control Low Voltage Wiring One stage Thermostat Controlling Three Zoneline Units Resistance Heat Zon...

Page 18: ...up to heat pump operation At some point the heat pump is unable to provide sufficient heat to adequately warm the room Many Packaged Terminal Heat Pumps cease heat pump operation and change to more ex...

Page 19: ...unit is designed to provideheatpumpsavingswithoutsacrificingroomcomfort The Quick Heat Recovery feature is not affected by the Heat Source Logic shown in the chart above For more information about the...

Page 20: ...zed cooling capacity is greater than required for the specific application the unit will typically cool the space down to the desired temperature thermostat set point too quickly The compressor then b...

Page 21: ...s RAB7116 16 RAB7124 24 RAB7128 28 RAB7131 31 42 13 3 4 16 1 1 2 TYP 1 2 6 21 36 A 1 2 SQ HOLE 2 REQ D 1 2 DIA HOLE 3 REQ D 2 3 4 5 5 8 4 6 19 36 16 1 4 13 7 8 1 1 2 42 1 8 1 2 SQ HOLE 2 REQ D 9 16 2...

Page 22: ...st conform to any and all local electrical codes and regulations Permanent Connection generally means wiring to the unit must be contained in an enclosed chaseway where access to the wiring connection...

Page 23: ...in the wall and these installations usually require a remote thermostat and are discussed on pages 15 and 16 Regardless of the installation there are several things to consider when selecting a locat...

Page 24: ...be located both near the wall and at the front of the wall case Sub base RAK204 Series with four leveling legs provides an excellent support for the unit in this type of installation See page 28 for d...

Page 25: ...greater than the case dimensions spacers must be used on the sides between the wall case and the wall support structure to prevent distorting the wall case 3 Caulk or gasket the entire opening on the...

Page 26: ...d MAIN STUDS JACK STUD HEADER MOUNTING SCREW HOLE LINTEL Framing detail for this construction is as shown in Figure 1 Note use of lintel under first course of brick above the Zoneline case Do not use...

Page 27: ...UIT WALL RECEPTACLE BY OTHERS FINISHED FLOOR OR TOP OF CARPET Caulk around perimeter of wall case all four sides where it joins the building Interior and Exterior CAULK 1 4 CAULK LINTEL RAB71 13 3 4 R...

Page 28: ...ASE ANGLE FIELD SUPPLIED RAB71 22 1 4 RAB77 22 3 8 WITH RAG61 66 RAB71 21 1 8 RAB77 21 1 4 WITH RAG60 RAB71 16 RAB77 16 1 4 RECEPTACLE BY OTHERS MIN 2 SUPPORTS FIELD SUPPLIED FLOOR USE NO SCREWS IN BO...

Page 29: ...7 42 1 8 FINISHED EXTERIOR WALL ROOM CABINET RAB71 13 3 4 RAB77 13 7 8 ADJACENT WALL ADJACENT WALL D A C D 27 1 4 TOP VIEW 2 1 2 Caulk around perimeter of wall case all four sides where it joins the b...

Page 30: ...ditionally sealed with a quality grade sealant 2 T he wall case and extension should be connected prior to installation in the wall opening A quality grade sealant should be applied to all four 4 butt...

Page 31: ...ED TO WALL SURFACE A SPLITTERS MUST BE USED SEE PAGE 30 B D C A B Caulk around perimeter of wall case all four sides where it joins the building Interior and Exterior 1 WIDE 45 DRIP LIP FLASHING OUTDO...

Page 32: ...E NOTE LEFT SIDE INTERIOR ADJACENT WALL 12 3 4 12 7 8 13 LEVELING SCREW KNOCKOUT SIZE LARGE 1 1 8 DIA SMALL 7 8 DIA KNOCKOUTS ENCLOSURE 4 REAR 4 BOTTOM SHOWN WITH ACCESS COVERS REMOVED NOTE CAUTION RE...

Page 33: ...TYPE A SCREWS 6 TYPE A SCREW TYPE C SCREW ACCESS PLATES TYPE C SCREW TYPE B SCREW SIDE CHANNELS ARE ADJUSTABLE FROM 13 3 4 TO 2 3 8 IN LENGTH BY BREAKING OFF SECTIONS OF SIDE CHANNELS NOTE IF METAL C...

Page 34: ...ng cooling operation Since the dew point is humidity as well as temperature related there may be more condensate on days when the relative humidity is high Heat Pump Condensate Disposal Since the outd...

Page 35: ...water or precipitation to flow into the wall case and drain through two drain holes in the rear of the wall case If there is more water in the wall case than can be drained through these holes it will...

Page 36: ...bottom of the wall case prior to installation of the case in the wall It may be located anywhere on the room side portion except for sub base installations For these the drain should be at least 3 fr...

Page 37: ...tions providing the sum of the two duct lengths necessary do not exceed the 44 length Even in single applications the mounting flange must be cut off one end of the duct to accept the collar and suppl...

Page 38: ...lle mounting collar and discharge grille Duct extension must be cut to required length Two ducted installations may be made from one kit if the combined ducted length is less than 44 RAK602 kit contai...

Page 39: ...OCATIONS CAULK RAG60 1 4 RAG61 66 1 3 8 Caulk around perimeter of wall case all four sides where it joins the building Interior and Exterior 1 4 MIN 2 29 32 2 3 8 min when installed with RAK204 RAG60...

Page 40: ...pening The best appearance is achieved with this grille when the wall case extends minimally between 1 4 and 1 2 beyond the exterior face of the building Colors RAG61 and 64 Beige RAG62 and 65 Dark Ma...

Page 41: ...et If the louver is not attached directly to the wall case a field supplied splitter or gasket is required between the chassis and the louver to prevent recirculation It is important that the above cr...

Page 42: ...o connect to chassis and plug into the receptacle in the sub base Permanent or direct wired installation of a 230 208 volt unit requires a junction box kit RAK4002A which attaches to the chassis to fo...

Page 43: ...t was first introduced Some of these changes require alterations to be made when replacing an older unit with a new chassis Line Cord Connected Units The plug configuration of new line cord connected...

Page 44: ...AZ58H07DA 11 5 10 5 15 5 14 1 N A N A AZ58H09DA 11 5 10 5 15 5 14 1 22 3 20 3 AZ58H12DA 11 6 10 6 15 5 14 1 22 3 20 3 AZ58H15DA 11 6 10 6 15 6 14 2 22 4 20 4 All versions Electric Heat Amps include el...

Page 45: ...0 12000 15000 65 7500 3 85 10000 3 85 12950 3 65 15950 3 45 60 7200 3 80 9600 3 80 12500 3 60 15300 3 40 55 6900 3 75 9100 3 75 11850 3 55 14650 3 35 50 6600 3 65 8700 3 65 11300 3 45 13850 3 25 47 64...

Page 46: ...s except 63 0 46 0 62 0 77 0 92 1 00 1 00 1 00 1 00 Dry Air 25 67 0 42 0 60 0 75 0 88 1 00 1 00 1 00 71 0 42 0 54 0 66 0 78 0 90 1 00 AZ28E07DAP EAP 59 0 38 0 49 0 65 0 80 0 95 1 00 1 00 1 00 1 00 Dry...

Page 47: ...49 520 Glasgow 8 996 410 Great Falls 7 750 420 Missoula 8 125 350 NEBRASKA Grand Island 6 530 770 Omaha 6 612 750 NEVADA Ely 7 733 500 Las Vegas 2 709 1 980 Reno 6 332 520 NEW JERSEY Newark 4 589 710...

Page 48: ...48 Typical 2800 Series 208 230 Volt Wiring Diagram Typical 2800 Series 208 230 Volt Schematic Diagram...

Page 49: ...49 ge com Typical 3800 Series 208 230 Volt Wiring Diagram Typical 3800 Series 208 230 Volt Schematic Diagram...

Page 50: ...265V 208 230V COLOR BK BLACK BL BLUE BR BROWN GR GREEN GY GRAY OR ORANGE RD RED WH WHITE YL YELLOW RD 1 RED 208 230V BLUE 265V WH O L P COMP MOTOR RUNNING CAPACITOR C S R HEATER PROTECTOR RY102 RY109...

Page 51: ...mined by connection to the power source with the appropriate power connection kit to provide specified heat output A fan cycle switch to permit continuous fan operation or fan cycle operation independ...

Page 52: ...800 or 5800 series heat pump units The unit shall have a factory installed Internal Condensate Removal ICR system to permit unit to automatically dispose of heat pump generated condensate water with n...

Page 53: ...sonnel Start Up Adjust Demonstrate Contractor shall be responsible for the initial starting of units adjustments thereto etc to place the units in required operating condition Contractor shall demonst...

Page 54: ...e chassis see chart below The correct kit for the installation is determined by the voltage and amperage of the electrical circuit and the means of connecting the unit to the building wiring If the un...

Page 55: ...7 12 0 11 5 10 0 13 0 12 0 11 5 10 2 Dehumidification Pts Hr 1 7 2 7 3 6 4 5 1 7 2 8 3 6 4 8 Sensible heat ratio 265 volts 75 68 67 67 75 67 68 65 CFM indoor fan high 250 270 300 310 240 290 330 350...

Page 56: ...luded 23 RAK204E15 Sub Base 265 Volt with NEMA 7 15R 15 Amp Receptacle Chaseway included 23 RAK204E20 Sub Base 265 Volt with NEMA 7 20R 20 Amp Receptacle Chaseway included 23 RAK204E30 Sub Base 265 Vo...

Page 57: ...an be run through the sub base entering the rear and exiting through one of the front panels When the room cabinet is in place the CDC or remote thermostat wiring is usually not visible to someone sta...

Page 58: ...Series unit can be installed using the same components that were used for the 2200 or 3200 Series unit If the existing chassis is a slope front discharge and the duct dimensions are 7 3 32 high by 6...

Page 59: ...tallation Suggestions 57 58 Heat Pumps and Energy Savings 18 19 Introduction to Zoneline 6 Latent System Capacity 46 Maximum Connected Load 44 Mini Specs 2800 2 Mini Specs 3800 2 Mini Specs 5800 2 Min...

Page 60: ...ition of quality and innovation continues GE has a policy of continuous improvement of its products and reserves the right to change materials and specifications without notice 2007 GE Company Pub No...

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