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11
6.0 DISASSEMBLY/ASSEMBLY/
ADJUSTMENTS
6.1 Necessary Tools
The following tool list is necessary
for disassembly/assembly/
adjustments.
1. Phillips screwdriver, #1 tip
2.
Phillips screwdriver, #2 tip
3. Gear puller 6” jaws
4. ½ “ socket w/ratchet
5. Vise grips, standard size
6. Snap ring pliers
7. Volt/ohm multimeter
8. Amprobe
9. Hammer
10. Metric wrenches - 8mm, 10mm
11. Metric hex keys
12. Adjustable wrench
6.2 Upper Cover Removal
Disassembly of the shredder is
described in the following steps.
Referencing Section 8.0 will help
you understand the text.
CAUTION!
Disconnect the unit from the
receptacle before performing any
disassembly procedures.
1. With the shredder upside down,
remove the twelve phillips head
screws from the base lip.
2. Remove and carefully place the
cover to one side.
3. Disconnect the wiring harness
from the control panel board.
4. After noting the wire sequence,
disconnect the circuit breaker,
leads and control switch leads.
5. Noting wire sequence, unscrew
the power cord leads from the
terminal block with a straight
blade jewelers screw driver.
6.3 Bottom Cover Removal
1. Complete Section 6.2, Upper
Cover Removal.
2. Disconnect the ground wire from
the side frame.
3. Remove the six hex head
screws from the bottom cover
using a 10mm socket and driver.
4. Disconnect the front and rear
sensors from the control board.
5. Slide the cutter assembly out of
the bottom cover.
6.4 Motor Removal
1. Complete Section 6.2, Upper
Cover Removal.
2. Complete Section 6.3, Lower
Cover Removal.
3. Disconnect leads X3, X4, 5 and 6
from the control board.
4. Noting the wiring sequence,
disconnect the coded wires 1 - 9
from the control board.
5. Removed the control board.
6. Unscrew the nylon control board
posts.
7. Remove the control board
insulator.
Summary of Contents for Shredmaster 5160X
Page 10: ...10 5 0 TROUBLESHOOTING 5 7 Wiring Diagram ...
Page 16: ...5160X PARTS LIST FIGURE 8 1 16 ...
Page 17: ...5160X PARTS LIST FIGURE 8 2 17 ...
Page 18: ...5160X PARTS LIST FIGURE 8 3 18 ...
Page 19: ...5160X PARTS LIST FIGURE 8 4 19 ...
Page 20: ...5160X PARTS LIST FIGURE 8 5 20 ...
Page 21: ...5160X PARTS LIST FIGURE 8 6 21 ...
Page 22: ...One GBC Plaza Northbrook IL 60662 SERVICE MANUAL MODEL 5160X 6160X CROSS CUT SHREDDER ...
Page 23: ...Issued 08 00 ...
Page 24: ...5160X WIRING DIGRAM 10 ...