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 © 2004 General Binding Corporation

Spartan Operation and Maintenance  Manual

Page 6-4

12.

 Remove the laminated image from the pouch carrier

and trim to desired size.

Pouch carrier

Laminated
image

6.4 Helpful Hints

The following hints will help you get the best possible output
from your Spartan laminator:

Pouch Boards:

•  It is critical that at the leading edge, the film is evenly

secured to the board. If the corners are dented or
chrushed, cut the damaged part off to prevent wrinkles
and waves.

•  If switching from lamination pouches to pouch boards,

wait for the bottom roller to cool before running boards
(approx. 20 min). A hot bottom roller will bubble the
back of the board. To speed the cooling process, a
scrap board may be run through the machine 2-3 times
to help cool the bottom roller.

Laminating Pouches:

•  To reduce waving affect, match the size of the pouch as

close to the image size as possible. This will allow the
stresses on the envelope to be more even, resulting in a
smoother laminated image.

•  Some substrates will be affected by the heat and stress

of the laminating pouch to different degrees. Trimming
the image as close to the edge as possible can reduce
waving in the image.

•  It is recommended to prepare the envelope on a

separate table away from the heated rollers as the image
can be damaged if the front edge is heated before all
parts of the envelope are smoothed out.

•  Laminated pouch output has a tendency to become

wavy when excess film to film lamination is left on the
outer parameter of the image being laminated. When
trimmed to the edge of the sheet, the output should be
flat. As the amount of film to film lamination increases,
the qualitiy of the output decreases.

Summary of Contents for 930-073

Page 1: ...L 60062 4195 SPARTAN LAMINATOR OPERATION MAINTENANCE MANUAL 2004 GENERAL BINDING CORPORATION ALL RIGHTS RESERVED Do not duplicate without written permission REA DY U U S G S P R G E A L AMIN AT E O AM...

Page 2: ...ducts described in it without notice All specifications and information concerning products are subject to change without notice Reference in this publication to information or products protected by c...

Page 3: ...3 2Function 3 1 3 3 Electrical 3 1 3 4 Dimensions and weights 3 1 Figure 3 4 1 Dimensions 3 2 4 0 Installation 4 1 Pre installation 4 1 4 2 Suggested floor layout 4 2 Figure 4 2 1 Suggested floor layo...

Page 4: ...2004 General Binding Corporation Spartan Operation and Maintenance Manual Page II...

Page 5: ...ion following this symbol is to inform you of how to avoid a dangerous situation ELECTRICALHAZARD Thissymbolisusedprior to a step The information following this symbol is to prevent an electrical shoc...

Page 6: ...stand a label consult your manager for assistance Electrical Shock Electrical shock hazard Electricalvoltagebehindpanel MUCHO CUIDADO Riesgo de choque electrico No abra Adentro no hay piezas reparable...

Page 7: ...ING ATTENZIONE WARNUNG Electrical shock hazard Do not open No user serviceable parts inside Refer servicing to qualified service personnel Kans op elektrische schok Niet openen Bevatgeen door gebruik...

Page 8: ...2004 General Binding Corporation Spartan Operation and Maintenance Manual Page 1 4...

Page 9: ...authorized customer alterations will void this warranty THE WARRANTY MADE HEREIN IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PART...

Page 10: ...2004 General Binding Corporation Spartan Operation and Maintenance Manual Page 2 2 This page intentionally left blank...

Page 11: ...Motor DC gear motor Heating Preset for GBC materials Controls Operationscontrolpanel Roll Design Highreleasesilicone 3 3 Electrical Laminator Rating 240V 60 Hz 2500 W Requirements 230 240 VAC 60 Hz s...

Page 12: ...004 General Binding Corporation Spartan Operation and Maintenance Manual Page 3 2 Figure 3 4 1 Dimensions 42 in 105 cm RE ADY U U S G S P R G E A LAM IN AT E O AM PO UC H R E 53 in 132 cm 18 5 in 46 c...

Page 13: ...flow Figure 4 1 4andFigure4 1 5illustratesatypicalmachine arealayout Istheenvironmentappropriateforthelaminator The laminator requires a clean dust and vapor freeenvironmenttooperateproperly Itmustnot...

Page 14: ...with thematerialsathandwhilebeingfreetomovearoundthe laminatorwithoutinterferencefromthelaminator Refer tothefigurebelowforasuggestedfloorlayoutexample Figure 4 2 1 Suggest floor layout example 18ft 5...

Page 15: ...H R E Rear Front Control side Drive side Parts on the laminator READY U U S G S P R G E A LAM IN AT E O AM PO U C H R E Cover Cabinet Table Stand Pouch rack Board rack Castors Under the cover R E A D...

Page 16: ...tthemachineforanyobviousshipping damages upon receipt 2 Carefully unwrap the shrink wrap from around the laminator CAUTION Do not use a knife or other sharp object to remove any shrink wrap from aroun...

Page 17: ...r runandmotorstopfunction Figure 5 1 1 Control panel READY SPARTAN GBC Run switch Stop switch Run indicator Ready indicator RUN When pressed engages the motor that drivestherollers INFORMATION The lam...

Page 18: ...isrequired Thisisthemaximumnipopening position Foam pouch position Usethispositionwhenusingboardtypematerialsthrough the laminator This nip opening and speed is preset for GBCmaterials Laminatingposit...

Page 19: ...empurature reach correct operating tempurature The top roll sensor only reads the top roll and the bottom roll may not be the correct tempurature 6 1 Pouch boards 1 Turnthelaminatoron 2 Center the ima...

Page 20: ...to the foam pouch position 4 WaitforREADYtoilluminate 5 Press RUN 6 Aligntheleadingedgeofthemountingboardslightly off center of the table 7 Gentlyslidethemountingboardintotherollernipuntil you feel th...

Page 21: ...over 4 Centertheimageonthelaminationpouchandcarefully lay the top sheets back over the image Pouch carrier Lamination pouch Image 5 Set the pressure handle to the lamination position 6 WaitforREADYtoi...

Page 22: ...achine2 3times to help cool the bottom roller Laminating Pouches Toreducewavingaffect matchthesizeofthepouchas close to the image size as possible This will allow the stressesontheenvelopetobemoreeven...

Page 23: ...ntain clean and adhesive free nip rollers and overall cleanlinessofthelaminatoritself ELECTRICAL HAZARD Do not use liquid or aerosol cleaners on the laminator Do not spill liquid of any kind on the la...

Page 24: ...pick or pull heat activated adhesive off the rolls when they are cold You can cause irreparable damage to the laminating rolls CAUTION The following procedure is performed while the laminator is HOT U...

Page 25: ......

Page 26: ...General Binding Corporation One GBC Plaza Northbrook IL 60062 4195...

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