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Instructions for PY1200AC/PY1800AC/PY2500AC

CONTENTS

Default Setting Instruction

..............................................................................................................1

Safety Instruction

.............................................................................................................................2

Parts List

...........................................................................................................................................3

Technical Parameters

......................................................................................................................5

Installation

........................................................................................................................................5

Before You Start..........................................................................................................................5

Tools Required / Example Sliding Gate………............................................................................5

Step 1 - Gate Preparation............................................................................................................6
Step 2 - Checking Manual Release.............................................................................................6
Step 3 - Removing / Installing Motor Cover.................................................................................7
Step 4 – Motor Pad Footing.........................................................................................................8
Step 5 - Fitting Mounting Plate and Motor....................................................................................8
Step 6 - Gear Rack & Motor Alignment......................................................................................10
Step 7 - Limit Switch Stops........................................................................................................11
Step 8 - Powering on........................……..................................................................................15
Step 9 - Testing Travel and Limit Stops.....................................................................................16

A Intelligent Control Board

............................................................................................................17

Programming and Wiring...........................................................................................................17
DIP Switch Adjustment..............................................................................................................18
Potentiometer Adjustment.........................................................................................................19
Terminal Instructions.................................................................................................................20
Wiring to the Terminal...............................................................................................................21
Connecting Infrared Photocells.................................................................................................22
Remote Control Operation........................................................................................................23

B Standard Control Board

.............................................................................................................24

Programming and Wiring...........................................................................................................24
DIP Switch Adjustment..............................................................................................................25
Terminal Instructions.................................................................................................................26
Wiring to the Terminal...............................................................................................................27
Connecting Infrared Photocells.................................................................................................28
Remote Control Operation........................................................................................................29

Maintenance

...................................................................................................................................20

Troubleshooting

.............................................................................................................................31

Drawing and Measurements

..........................................................................................................32

Summary of Contents for PY1200AC

Page 1: ...Sliding Gate Opener User Manual PY1200AC PY1800AC PY2500AC Website www gatexpertstore com E mail sales gatexpertstore com...

Page 2: ...mounting and positioning this product please ensure the power cable is unplugged The motor cover will need to be removed to mount the motor to the mounting plate or directly to the concrete footing A...

Page 3: ...l offer the repair service for free or replace for free 4 The malfunction and damages caused by incorrect use or man fault is not covered by this warranty CONTACT US E mail sales gatexpertstore com Pl...

Page 4: ...Rack Motor Alignment 10 Step 7 Limit Switch Stops 11 Step 8 Powering on 15 Step 9 Testing Travel and Limit Stops 16 A Intelligent Control Board 17 Programming and Wiring 17 DIP Switch Adjustment 18 Po...

Page 5: ...te direction This will give you an understanding of the way in which the opener will move the gate Figure 2 Note Ensure that the gate opener is unplugged before proceeding with installation Please kee...

Page 6: ...jury to person or damage to property Instruct all users about the control systems provided and the manual opening operation in case of emergency Ensure that the power cable is connected to a RCD prote...

Page 7: ...e Keys 2 3 Remote Controls 2 4 Spring Limit Switch Accessories Box Magnetic Limit Switch Accessories Box 1 4 1 1 Spring Limit Switch Stop 1 set Spring Limit Switch Stop Mounting Screw M6X10 4 4 1 2 Ma...

Page 8: ...amp 1 6 Mounting Plate 1 7 Hexagon Head Bolt M10X50 4 Additional remote controls Spare Additional remotes for the automatic gate kit these will need to be paired to the motor Infrared photocell Detect...

Page 9: ...ate Automation Kit is suitable for powering the opening and closing motion of gates up to 1200 1800 2500kg in weight up to a length of 12m Gate motion is achieved by the rotating output gear of the ga...

Page 10: ...lide back and forth smoothly when moved by hand before installing the gate opener Wheels and guide rollers should rotate easily and be free from dirt or grime Track should be flat level and firmly aff...

Page 11: ...cover screws located at each side of the motor cover Remove the rubber grommet below the limit switch Figure 7 Figure 7 To make the motor into manual mode insert the key and open the manual release b...

Page 12: ...wide and a minimum depth of 200mm Standard requirement Ensure surface is level and parallel to the driveway Mounting Plate Dimensions Figure 8 Step 5 Fitting Mounting Plate and Motor Without Mounting...

Page 13: ...eting after hardening place the mounting plate fit and tighten anchor bolts as per figure 11 Bolt motor to the mounting plate using the M10 x 50mm bolts with spring and flat washers provided and tight...

Page 14: ...tput gear has a minimum clearance of 1 2mm along the entire length of gear rack fitted to the gate as per Figure 14 Ensure output gear and gear rack are correctly aligned Under no circumstances should...

Page 15: ...ops which must be fitted to the gear racks on your gate to ensure safe operation The limit switch stops are designed to set the desired opening and closing position of your gate These limit switch sto...

Page 16: ...l Setting the Limit Switch Stops Closed Position Position gate 150 200mm back from the gate end catch closed position This will help in making sure you do not slam the gate into the end stop catch whe...

Page 17: ...gnetic limit switch on the motor Tighten locking screws of limit switch stop Test the spring magnetic limit switch stops by moving the gate manually until you hear a click making sure contact is made...

Page 18: ...s shown in figure above The installation of magnetic limit switch stops is shown in figure above Open Position Limit Switch Stop Closed Position Limit Switch Stop Open Position Limit Switch Stop Close...

Page 19: ...gate can travel by hand in manual mode key unlocked Slide the gate to between the middle of the posts approximately see below diagrams Lock the manual release spanner key locked in readiness for auto...

Page 20: ...is 10 15mm from closed gate end catch Testing the Open Position Press remote the sliding gate will begin to open The limit switch stop will hit the limit switch and the sliding gate will stop When th...

Page 21: ...Switches Learn Button Potentiometers A Intelligent Control Board Programming and Wiring Any works to the 110V 220V AC must only be performed by a licensed electrician Ensure power is off before any m...

Page 22: ...lose Time Setting Automatic close time setting the gate is operated to open by remote control operation and will close automatically after a few seconds delay 3 OFF 4 ON automatic close delay time is...

Page 23: ...witch 5 is at the OFF position Do not turn Dip switch 5 to the ON position VR2 Brake Force Adjustment For adjusting brake force at the limit position during gate opening and closing This should only b...

Page 24: ...ed Open Stop Close Terminal 4 Common Terminal for All External Control Push Button Terminal 3 External Stop Push Button Switch Terminal 2 External Open Push Button Switch Terminal 1 External Close Pus...

Page 25: ...MOT2 Motor Terminal swap with MOT1 to change gate moving direction MOTCOM Motor Common Terminal LAMP L N Connection for warning lamp PE Motor and warning lamp earth Note If require to change the movin...

Page 26: ...e use of infrared photocells as an additional safety feature While closing if the ray of the Infrared Photocell is blocked the gate will stop and reverse immediately to protect user and property secur...

Page 27: ...n Mode Remote Control Single Button Mode Remote Control Figure 22 Remote Control Learning Remove motor outer cover and continue to remove the transparent PCB cover press the button S1 on the control b...

Page 28: ...rd Programming and Wiring Any works to the 110V 220V AC must only be performed by a licensed electrician Ensure power is off before any modifications are made X3 Terminal X2Terminal X1 Terminal X5 Ter...

Page 29: ...switch CLS and COM on X4 Terminal can be used to circularly control OPEN STOP CLOSE STOP of the gate opener 2 Automatic Close Time Automatic close time setting the gate is operated to open by remote...

Page 30: ...otocell Switch Additional accessories sold separately 24VDC Positive Power Supply for Accessories 24VDC GND Negative Power Supply for Accessories GND LR Photocell Input N C If no photocell connect LR...

Page 31: ...Terminal PE Earth V Common Terminal of Motor U Motor Terminal Switch SW1 will change gate moving direction W Motor Terminal Switch SW1 will change gate moving direction Note If require to change the m...

Page 32: ...is blocked the gate will stop and reverse immediately to protect user and property security To install photocells connect wiring as per Figure 25 You must remove the wire jumper between GND and LR on...

Page 33: ...ed by one button circularly on the remote control Three Button Mode Remote Control Single Button Mode Remote Control Figure 27 Remote Control Learning Remove the motor outer cover and continue to remo...

Page 34: ...ED2 turns off all previously paired remote controls will be deleted Maintenance The gate should be checked every month to make sure it operates normally For the sake of safety each gate is suggested t...

Page 35: ...he wiring is correct and the photocell status is N C 2 Ensure that the photocell mounting position can be mutually aligned 3 Remove the obstacle 4 Reduce the sensitivity of obstacle 5 Replace hall sen...

Page 36: ...Instructions for PY1200AC PY1800AC PY2500AC 32 Drawing and Measurements Figure 28...

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