Gates GC32-XD, Manual

Page: 99 / 183

* See Adjustment Procedures and Footnotes at the end of PC 707 / SC32 section.
PC707/700 SERIES CRIMP DATA: ADJUSTMENT PROCEDURES AND FOOTNOTES
1
GLX couplings are only crimped on the rear of the ferrule, the final crimp should have a bubble at the connection end of the ferrule.
2
See figure for proper alignment of coupling in die prior to crimping
3 To achieve the proper tail length, line up the hose end of the ferrule with “locating step” on the die inside diameter (see figure) prior to crimping.
4
Must use No-notch Die Cone.
5
Buff required only if hose OD prohibits ferrule application.
6
Buff required only if hose OD prohibits insertion.
7 8 Finger die
8
6 Finger die
9
For Air Conditioning couplings center the die fingers over the ferrule (see figure).
10
COD is shown for the center band, the band on the hose end of the ferrule should have a COD +0.02 in (0.695 in, see figure for measurements
11 720 and AA die sets are interchangeable.
HOSE STEM FERRULE SPECIFICATIONS
DASH
SIZE
DESCRIPTION
SIZE
(IN)
WORK.
PRESS.
(PSI)
TYPE DESCRIPTION
SKIVE
LENGTH
(IN)
(+/-0.03)
SKIVE
DIAMETER
(IN)
CRIMP
INSERTION
LENGTH
(IN)
(+/-0.03)
CRIMP
LENGTH
(IN)
(+/-0.03)
CRIMP
OUTSIDE
DIAMETER
(IN)
(+/-0.01)
CRIMP
TAIL
LENGTH
(IN)
(+/-0.1)
DIE
SET
APPROX.
SETTING
MANUAL
USER
ENTRY
4 TR500 0.25 500 4GLP
One-Piece
2 NONE NONE 0.66 BUBBLE 0.470 NONE 771 8.13
6 TR500 0.38 500 6G One-Piece NONE NONE FULL FULL 0.809 NONE 722 4.35
6 TR500 0.38 500 6G One-Piece NONE NONE FULL FULL 0.809 NONE 732 4.35
6 TR500 0.38 500 6GLP One-Piece 2 NONE NONE 0.77 BUBBLE 0.610 NONE 772 6.55
8 TR500 0.50 500 8G One-Piece NONE NONE FULL FULL 0.980 NONE 733 4.30
8 TR500 0.50 500 8GLP
One-Piece
2 NONE NONE 0.72 BUBBLE 0.720 NONE 773 5.50
10 TR500 0.63 500 10G One-Piece NONE NONE FULL FULL 1.130 NONE 734 3.93
10 TR500 0.63 500 10GLP
One-Piece
2 NONE NONE 0.75 BUBBLE 0.880 NONE 774 4.25
12 TR500 0.75 500 12G One-Piece NONE NONE FULL FULL 1.299 NONE 735 3.60
12 TR500 0.75 500 12GLP One-Piece 2 NONE NONE 0.98 BUBBLE 1.020 NONE 775 7.65
8 WJ1100 0.50 16000 8WTB-SS 8WTB2F-4SS 1.571 WIRE FULL FULL 1.140 NONE 734 2.80
98 DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP
GENERAL
SWA
GING
GC32-XD/FLEX
GC96
PC707/SC32
GC16XD
MC 4-20 DD & PS
PO
WER STEERING
PC707, 700 SERIES DIES (8 FINGER) CRIMP DATA
GATES