Gates GC32-XD Manual Download Page 18

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Denotes dual seat .

When swaging, do not keep the flange between the pusher and swage die .

When swaging, keep the flange between the pusher and swage die .

GATES HOSE SWAGE DATA

C14 PTFE

Use C14 couplings with C14 hose .

Gates pushers and dies MUST BE USED to swage Gates C14 hose with Gates C14 couplings .

Coupling

Assembly

Swaging Tools

Description

Product No.

Insertion Length

+/-.03 (in)

C14 Hose

Insertion Die

C14 Hose

Expander Die

Finished Swage

OD +/-.005 (in)

Pusher

Die

4C14-2MP-SS

7753-0008-5

HD-4C14

HE-4C14

0.353

P-C14-2MP

SD-4C14

4C14-4MP-SS

7753-0001-5

HD-4C14

HE-4C14

0.353

P-C14-4MP

SD-4C14

5C14-4MP-SS

7753-0002-5

HD-5C14

HE-5C14

0.407

P-C14-4MP

SD-5C14

6C14-4MP-SS

7753-0009-5

HD-6C14

HE-6C14

0.481

P-C14-4MP

SD-6C14

6C14-6MP-SS

7753-0003-5

HD-6C14

HE-6C14

0.481

P-C14-6MP

SD-6C14

8C14-6MP-SS

7753-0010-5

HD-8C14

HE-8C14

0.571

P-C14-6MP

SD-8C14

8C14-8MP-SS

7753-0004-5

HD-8C14

HE-8C14

0.571

P-C14-8MP-8&10ABC

SD-8C14

10C14-8MP-SS

7753-0005-5

HD-10C14

HE-10C14

0.676

P-C14-8MP-8&10ABC

SD-10C14

12C14-12MP-SS

7753-0006-5

HD-12C14

HE-12C14

0.803

P-C14-12MP-12ABC

SD-12C14

16C14-16MP-SS

7753-0007-5

HD-16C14

HE-16C14

1.047

P-C14-16MP

SD-16C14

4C14-2MP-B

7753-1008-5

HD-4C14

HE-4C14

0.353

P-C14-2MP

SD-4C14

4C14-4MP-B

7753-1001-5

HD-4C14

HE-4C14

0.353

P-C14-4MP

SD-4C14

5C14-4MP-B

7753-1002-5

HD-5C14

HE-5C14

0.407

P-C14-4MP

SD-5C14

6C14-4MP-B

7753-1009-5

HD-6C14

HE-6C14

0.481

P-C14-4MP

SD-6C14

6C14-6MP-B

7753-1003-5

HD-6C14

HE-6C14

0.481

P-C14-4MP

SD-6C14

8C14-6MP-B

7753-1010-5

HD-8C14

HE-8C14

0.571

P-C14-6MP

SD-8C14

8C14-8MP-B

7753-1004-5

HD-8C14

HE-8C14

0.571

P-C14-8MP-8&10ABC

SD-8C14

10C14-8MP-B

7753-1005-5

HD-10C14

HE-10C14

0.676

P-C14-8MP-8&10ABC

SD-10C14

12C14-12MP-B

7753-1006-5

HD-12C14

HE-12C14

0.803

P-C14-12MP-12ABC

SD-12C14

16C14-16MP-B

7753-1007-5

HD-16C14

HE-16C14

1.047

P-C14-16MP

SD-16C14

4C14-4MIX

7753-2030-5

HD-4C14

HE-4C14

0.353

P-C14-4TUBE

SD-4C14

5C14-5MIX

7753-2031-5

HD-5C14

HE-5C14

0.407

P-C14-5TUBE

SD-5C14

6C14-6MIX

7753-2032-5

HD-6C14

HE-6C14

0.481

P-C14-6TUBE

SD-6C14

8C14-8MIX

7753-2033-5

HD-8C14

HE-8C14

0.571

P-C14-8TUBE

SD-8C14

10C14-10MIX

7753-2034-5

HD-10C14

HE-10C14

0.678

P-C14-10TUBE

SD-10C14

4C14-4MIX45

7753-2035-5

HD-4C14

HE-4C14

0.353

P-C14-4TUBE

SD-4C14

6C14-6MIX45

7753-2036-5

HD-6C14

HE-6C14

0.481

P-C14-6TUBE

SD-6C14

8C14-8MIX45

7753-2037-5

HD-8C14

HE-8C14

0.571

P-C14-8TUBE

SD-8C14

10C14-10MIX45

7753-2069-5

HD-10C14

HE-10C14

0.676

P-C14-10TUBE

SD-10C14

12C14-12MIX45

7753-2070-5

HD-12C14

HE-12C14

0.803

P-C14-12TUBE

SD-12C14

4C14-4MIX90

7753-2038-5

HD-4C14

HE-4C14

0.353

P-C14-4TUBE

SD-4C14

5C14-5MIX90

7753-2039-5

HD-5C14

HE-5C14

0.407

P-C14-5TUBE

SD-5C14

6C14-6MIX90

7753-2040-5

HD-6C14

HE-6C14

0.481

P-C14-6TUBE

SD-6C14

8C14-8MIX90

7753-2041-5

HD-8C14

HE-8C14

0.571

P-C14-8TUBE

SD-8C14

10C14-10MIX90

7753-2042-5

HD-10C14

HE-10C14

0.676

P-C14-10TUBE

SD-10C14

12C14-12MIX90

7753-2071-5

HD-12C14

HE-12C14

0.803

P-C14-12TUBE

SD-12C14

4C14-4FJSX-SS

7753-0012-5

HD-4C14

HE-4C14

0.353

P-C14-4FJSX

SD-4C14

5C14-5FJSX-SS

7753-0013-5

HD-5C14

HE-5C14

0.407

P-C14-5FJSX

SD-5C14

6C14-6FJX-SS

7753-0014-5

HD-6C14

HE-6C14

0.481

P-C14-6FJX

SD-6C14

8C14-8FJSX-SS

7753-0015-5

HD-8C14

HE-8C14

0.571

P-C14-8FJSX

SD-8C14

10C14-10FJSX-SS

7753-0016-5

HD-10C14

HE-10C14

0.676

P-C14-10FJSX

SD-10C14

12C14-12FJX-SS

7753-0017-5

HD-12C14

HE-12C14

0.803

P-C14-12FJX

SD-12C14

16C14-16FJSX-SS

7753-0018-5

HD-16C14

HE-16C14

1.047

P-C14-16FJSX

SD-16C14

4C14-4FJSX-B

7753-1012-5

HD-4C14

HE-4C14

0.353

P-C14-4FJSX

SD-4C14

5C14-5FJSX-B

7753-1013-5

HD-5C14

HE-5C14

0.407

P-C14-5FJSX

SD-5C14

6C14-6FJX-B

7753-1014-5

HD-6C14

HE-6C14

0.481

P-C14-6FJX

SD-6C14

DOWNLOAD THE ECRIMP APP OR GO TO WWW.GATES.COM/ECRIMP

WER STEERING

MC 4-20 DD & PS

GC16XD

PC707/SC32

GC32-XD/FLEX

GC96

SWA

GING

GENERAL

GATES

C14 SWAGE DATA

Summary of Contents for GC32-XD

Page 1: ...CRIMP DATA AND DIES GC32 XD FLEX GC96 POWER CRIMP 707 SC32 GC16XD MOBILECRIMP 4 20 DD PS POWER STEERING SWAGING VERSION 186 2020 11 24 EDITION 2021...

Page 2: ...122 SC32 LIFEGUARD CRIMP DATA 123 124 CALIBRATION ADJUSTMENT PROCEDURES 125 126 CRIMP DIES AND TOOLING 127 CLAMP COLLAR CRIMPING INSTRUCTIONS 128 GC16XD GC16XD CRIMP DATA 129 133 GC16XD CALIBRATION P...

Page 3: ...available in the Gates Hydraulic catalog CUTTING THE HOSE Once the cut length of the hose has been determined it is time to cut the hose section to length Rubber hydraulic hoses should be cut with a...

Page 4: ...is done both for wire and non wire reinforced hose construction and when necessary for coupling installation A grinding wheel is used for buffing for consistency and to help prevent damage to the rei...

Page 5: ...form the full length crimp the edge of the coupling should be inserted into the die approximately 1 8 past the die edge This will ensure that the entire ferrule is crimped without a bubble near one e...

Page 6: ...ling Termination Bell FIGURE 11 GLX coupling crimp BUBBLE CRIMP ONE PIECE COUPLING GL When installing 1 piece couplings it is recommended that the hose is marked with the insertion depth from each cut...

Page 7: ...Align staked end of the ferrule fitting end flush with the die face FIGURE 14 GLP alignment in crimper dies die 71 72 73 74 and 75 AIR CONDITIONING COUPLINGS ACA When crimping couplings for use with r...

Page 8: ...ameter not be within the tolerance specified in the crimp data charts check the calibration of the crimper If the calibration is correct a slight adjustment of the crimper setting may be necessary Tof...

Page 9: ...PolarSeal 0 5000 500 10 ACA BUBBLE 0 89 MC420PS MC42 W5 12 PolarSeal 0 6250 500 12 ACA BUBBLE 1 02 MC420PS MC43 B5 6 PolarSeal 0 3125 500 6 ACA BUBBLE 0 69 OMNI21 OM6AC 1 455 8 PolarSeal 0 4063 500 8...

Page 10: ...g application to ensure full insertion depth has been achieved Prior to crimping the coupling also ensure that the bottom of the stem hex is aligned with the top of the die set as shown in Figure 17 W...

Page 11: ...4 20 Crimper GSP G22 GlobalSpiral Plus GSM G23 GlobalSpiral Max 32 Pressure Couplings GSM G24 GlobalSpiral Max Pressure Couplings G G25 MegaCrimp Couplings GL G43 GL Couplings GLX G44 GLX Couplings AC...

Page 12: ...nversion Kit for the Power Crimp 707 Product No 7480 0040 1 See Swage Data chart to select specific pusher and die for each coupling and hose combination to be swaged The Swage Tooling page contains s...

Page 13: ...OR THE POWER CRIMP 707 CRIMPER Product No 7480 0040 SWAGE TOOLING 12 DOWNLOAD THE ECRIMP APP OR GO TO WWW GATES COM ECRIMP GENERAL SWAGING GC32 XD FLEX GC96 PC707 SC32 GC16XD MC 4 20 DD PS POWER STEER...

Page 14: ...5 0 563 0 360 GM003 G302 MP003 302 PUT008 302 3PCTS 2MPX 7337 1200 5 0 781 0 485 GM003 G303 MP003 303 PUT008 303 3PCTS 4MPX 7337 1201 5 0 781 0 485 GM003 G303 MP003 303 PUT008 303 2PCTS 3FJX 7338 119...

Page 15: ...THIS PAGE INTENTIONALLY LEFT BLANK 14 DOWNLOAD THE ECRIMP APP OR GO TO WWW GATES COM ECRIMP GENERAL SWAGING GC32 XD FLEX GC96 PC707 SC32 GC16XD MC 4 20 DD PS POWER STEERING GATES SWAGING PROCEDURES...

Page 16: ...l stem is completely inserted no gaps between shoulder on stem and ferrule If a gap exists ferrule must be twisted and pushed forward until gap is eliminated STEP 4 SWAGING Select proper size dies and...

Page 17: ...D COUPLINGS C14 HOSE INSERTION DIES C14 SWAGE PUSHERS C14 HOSE EXPANDERS C14 SWAGE DIES 16 DOWNLOAD THE ECRIMP APP OR GO TO WWW GATES COM ECRIMP GENERAL SWAGING GC32 XD FLEX GC96 PC707 SC32 GC16XD MC...

Page 18: ...C14 HE 16C14 1 047 P C14 16MP SD 16C14 4C14 4MIX 7753 2030 5 HD 4C14 HE 4C14 0 353 P C14 4TUBE SD 4C14 5C14 5MIX 7753 2031 5 HD 5C14 HE 5C14 0 407 P C14 5TUBE SD 5C14 6C14 6MIX 7753 2032 5 HD 6C14 HE...

Page 19: ...JS SD 12C14 4C14 4FJX45 7753 2049 5 HD 4C14 HE 4C14 0 353 P C14 4TUBE SD 4C14 5C14 5FJX45 7753 2050 5 HD 5C14 HE 5C14 0 407 P C14 5TUBE SD 5C14 6C14 6FJX45 7753 2051 5 HD 6C14 HE 6C14 0 481 P C14 6TUB...

Page 20: ...12C14 Included NONE NONE FULL SWAGE 0 803 NONE SD 12C14 0 12 C14 0 62 800 12C14 B Included NONE NONE FULL SWAGE 0 803 NONE SD 12C14 0 12 C14 0 62 800 12C14 SS Included NONE NONE FULL SWAGE 0 803 NONE...

Page 21: ...XD GC32 FLEX GC32 XD FLEX GC96 CRIMPERS 20 DOWNLOAD THE ECRIMP APP OR GO TO WWW GATES COM ECRIMP GENERAL SWAGING GC32 XD FLEX GC96 PC707 SC32 GC16XD MC 4 20 DD PS POWER STEERING GATES GC32 XD FLEX GC9...

Page 22: ...g Master Spray 800 0 38 800 6GLX One Piece1 NONE NONE FULL 0 70 0 730 NONE 32 31 3 20 8 Ag Master Spray 800 0 50 800 8B SS 8B1F 1SS NONE NONE FULL FULL 0 941 NONE 32 32 3 70 8 Ag Master Spray 800 0 50...

Page 23: ...L 3 075 NONE 32 314 1 30 32 Black Gold Slim Hole Rotary 2 00 5000 32GSM One Piece NONE NONE FULL FULL 3 120 NONE 32 314 2 20 32 Black Gold Slim Hole Rotary 2 00 3000 32GSP 32GSP1F 4 NONE NONE FULL FUL...

Page 24: ...ster Pressure Washer 0 50 3000 8P One Piece NONE NONE FULL FULL 0 896 NONE 32 22 3 48 8 Clean Master Pressure Washer 0 50 4000 8P One Piece NONE NONE FULL FULL 0 896 NONE 32 22 3 48 8 Clean Master Pre...

Page 25: ...ce NONE NONE FULL FULL 1 201 NONE 32 34 2 65 12 CR1 0 75 1525 12PB 12PB 1 NONE NONE FULL FULL 1 201 NONE 32 34 2 65 16 CR1 1 00 1250 16G One Piece NONE NONE FULL FULL 1 750 NONE 32 37 1 53 16 CR1 1 00...

Page 26: ...39 0 46 20 EFG4K 1 25 4000 20S SS 20S1F 4SS NONE NONE FULL FULL 2 045 NONE 32 39 0 40 6 EFG4KL 0 38 4000 6GS 6GS1F 4 NONE NONE FULL FULL 0 980 NONE 32 33 0 61 8 EFG4KL 0 50 4000 8GS 8GS1F 4 NONE NONE...

Page 27: ...61 NONE 32 22mm 3 05 8 EFG5K XTF 0 50 5000 8GS 8GS1F 4 NONE NONE FULL FULL 1 081 NONE 32 33 2 92 8 EFG5K XTF 0 50 5000 8S SS 8S1F 4SS NONE NONE FULL FULL 1 104 NONE 32 33 3 55 10 EFG5K XTF 0 63 5000 1...

Page 28: ...32 16 EFLW MTF 1 00 4000 16GS 16GS1F 4 NONE NONE FULL FULL 1 750 NONE 32 37 1 54 16 EFLW MTF 1 00 4000 16S SS 16S1F 4SS NONE NONE FULL FULL 1 750 NONE 32 37 1 60 20 EFLW MTF 1 25 4000 20GS 20GS1F 4 N...

Page 29: ...NONE 32 36 2 62 20 G1H 1 25 925 20B SS 20B1F 1SS NONE NONE FULL FULL 1 974 NONE 32 38 2 35 20 G1H 1 25 925 20G One Piece NONE NONE FULL FULL 2 049 NONE 32 39 0 46 20 G1H 1 25 925 20GS 20GS1F 2 NONE NO...

Page 30: ...90 NONE 32 22 2 62 6 G2XH 0 38 5000 6GS 6GS1F 2 NONE NONE FULL FULL 0 841 NONE 32 32 1 50 8 G2XH 0 50 4250 8G One Piece NONE NONE FULL FULL 1 049 NONE 32 33 2 22 8 G2XH 0 50 4250 8GS 8GS1F 2 NONE NONE...

Page 31: ...6 IA3K 0 38 3000 6PB 6PB 1 NONE NONE FULL FULL 0 740 NONE 32 31 3 50 8 IA3K 0 50 3000 8G One Piece NONE NONE FULL FULL 0 990 NONE 32 33 0 87 8 IA3K 0 50 3000 8P One Piece NONE NONE FULL FULL 0 900 NO...

Page 32: ...5 300 12GLP One Piece2 NONE NONE 0 75 BUBBLE 1 039 NONE 32 75 1 80 12 LOLB Blue 0 75 300 12GLX One Piece1 NONE NONE FULL 1 35 1 150 NONE 32 34 1 10 4 LOLC Gray 0 25 300 4GLP One Piece2 NONE NONE 0 66...

Page 33: ...ece NONE NONE FULL FULL 1 035 NONE 32 33 1 88 8 M2T 0 50 4300 8GS 8GS1F 2 NONE NONE FULL FULL 0 906 NONE 32 22mm 1 14 10 M2T 0 63 3800 10B SS 10B1F 1SS NONE NONE FULL FULL 1 110 NONE 32 33 3 48 10 M2T...

Page 34: ...1F 1SS NONE NONE FULL FULL 0 756 NONE 32 18mm 1 30 6 M3K 0 38 3250 6G One Piece NONE NONE FULL FULL 0 809 NONE 32 22 0 83 6 M3K 0 38 3250 6GS 6GS1F 1 NONE NONE FULL FULL 0 756 NONE 32 18mm 1 40 8 M3K...

Page 35: ...ONE NONE FULL FULL 1 720 NONE 32 36 5 30 16 M3K MTF 1 00 3250 16G One Piece NONE NONE FULL FULL 1 799 NONE 32 37 2 69 16 M3K MTF 1 00 3250 16GS 16GS1F 2 NONE NONE FULL FULL 1 610 NONE 32 36 2 62 4 M3K...

Page 36: ...31 1 50 4 M4KL 0 25 4000 4G One Piece NONE NONE FULL FULL 0 715 NONE 32 21 1 08 4 M4KL 0 25 4000 4G One Piece NONE NONE FULL FULL 0 715 NONE 32 31 2 45 5 M4KL 0 31 4000 5G One Piece NONE NONE FULL FUL...

Page 37: ...32 33 1 23 8 M500 0 50 500 8GLP One Piece2 NONE NONE 0 72 BUBBLE 0 750 NONE 32 73 1 45 8 M500 0 50 500 8GS 8GS1F 2 NONE NONE FULL FULL 0 870 NONE 32 22mm 0 60 10 M500 0 63 500 10G One Piece NONE NONE...

Page 38: ...6 MegaTech 1000 0 38 1000 6G One Piece NONE NONE FULL FULL 0 811 NONE 32 22 0 83 8 MegaTech 1000 0 50 1000 8G One Piece NONE NONE FULL FULL 0 980 NONE 32 33 0 61 10 MegaTech 1000 0 63 1000 10G One Pie...

Page 39: ...r Spray 1000 1 00 1000 16G One Piece NONE NONE FULL FULL 1 701 NONE 32 37 0 50 20 Mine Master Spray 1000 1 25 1000 20G One Piece NONE NONE FULL FULL 2 035 NONE 32 38 3 65 20 Mine Master Spray 1000 1 2...

Page 40: ...Master 300 All Colors 0 50 300 8GLX One Piece1 NONE NONE FULL 1 00 0 900 NONE 32 22 3 15 12 Plant Master 300 All Colors 0 75 300 12GLX One Piece1 NONE NONE FULL 1 35 1 201 NONE 32 34 2 20 16 Plant Ma...

Page 41: ...nt Master Xtreme 501 AR 0 50 501 8GLX One Piece1 NONE NONE FULL 1 00 0 941 NONE 32 22 4 00 12 Plant Master Xtreme 501 AR 0 75 501 12G One Piece NONE NONE FULL FULL 1 429 NONE 32 35 3 19 12 Plant Maste...

Page 42: ...ne Piece NONE NONE FULL FULL 1 691 NONE 32 37 0 16 16 RLA 30R2 1 00 160 16GLX One Piece1 NONE NONE FULL 1 65 1 429 NONE 32 35 3 39 8 S R XH 0 50 250 8G One Piece NONE NONE FULL FULL 1 000 NONE 32 33 1...

Page 43: ...LL FULL 0 766 NONE 32 31 3 59 6 TH7SNC 0 38 2250 6G One Piece NONE NONE FULL FULL 0 864 NONE 32 22 2 06 8 TH7SNC 0 50 2000 8G One Piece NONE NONE FULL FULL 1 026 NONE 32 33 1 65 4 TH8 0 25 5000 4G One...

Page 44: ...3 15 10 G2 0 63 3625 10G One Piece 22LG3K 10SC 4 1 410 35371 3 15 10 G2 0 63 3625 10G One Piece 22LG4K 10SC 4 1 470 35371 4 35 12 G2 0 75 3100 12G One Piece 26LG3K 12SC 4 1 645 36381 3 95 12 G2 0 75 3...

Page 45: ...C 4 1 710 36381 5 10 16 M3K MTF 1 00 3250 16G One Piece 32LG4K 16SC 4 2 090 383111 5 35 4 M3K XTF 0 25 3250 4G One Piece 14LG3K 6SC 4 0 950 32341 4 40 4 M3K XTF 0 25 3250 4G One Piece 14LG4K 6SC 4 0 9...

Page 46: ...4G One Piece 14LG3K 6SC 4 0 945 32341 4 22 4 TH18 0 25 3000 4G One Piece 14LG4K 6SC 4 0 970 32341 4 40 6 TH18 0 38 3000 6G One Piece 16LG3K 6SC 4 1 090 33351 2 55 4 TH18NC 0 25 3000 4G One Piece 14LG3...

Page 47: ...32 31 4 10 5 Barricade Fuel Injection 0 31 225 5GC 5GB1F AFR NONE NONE FULL FULL 0 600 NONE 32 31 0 60 6 Barricade Fuel Injection 0 38 225 6B SS 6GB1F AFR NONE NONE FULL FULL 0 650 NONE 32 31 0 66 6 B...

Page 48: ...ULL FULL 2 510 NONE 32 311 3 88 32 Black Gold Slim Hole Rotary 2 00 3000 32GSM One Piece NONE NONE FULL FULL 3 075 NONE 32 314 1 30 32 Black Gold Slim Hole Rotary 2 00 5000 32GSM One Piece NONE NONE F...

Page 49: ...LX One Piece1 NONE NONE FULL 1 65 1 581 NONE 32 36 2 20 16 Clean Master Washdown 1 00 200 16GLX One Piece1 NONE NONE FULL 1 65 1 581 NONE 32 36 2 20 6 Clean Master Washdown 1000 0 38 1000 6GLX One Pie...

Page 50: ...656 NONE 32 31 1 00 5 CR2 0 31 5000 5P One Piece NONE NONE FULL FULL 0 720 NONE 32 21 1 20 5 CR2 0 31 5000 5P One Piece NONE NONE FULL FULL 0 720 NONE 32 31 2 50 5 CR2 0 31 5000 5PB 5PB 1 NONE NONE F...

Page 51: ...1 321 NONE 32 35 0 72 12 EFG4K MTF 0 75 4000 12GS 12GS1F 4 NONE NONE FULL FULL 1 480 NONE 32 35 4 31 16 EFG4K MTF 1 00 4000 16GS 16GS1F 4 NONE NONE FULL FULL 1 750 NONE 32 37 1 54 20 EFG4K MTF 1 25 40...

Page 52: ...5 5000 20GS 20GS1F 6 NONE NONE FULL FULL 2 230 NONE 32 310L 0 71 20 EFG5K XTF 1 25 5000 20S SS 20S1F 6SS NONE NONE FULL FULL 2 211 NONE 32 310L 0 45 6 EFG6K 0 38 6000 6GS 6GS1F 4 NONE NONE FULL FULL 0...

Page 53: ...50 32 853 4 3 05 40 Fuel Master 150 SD 2 50 150 40GL One Piece NONE NONE 2 37 BUBBLE 2 980 0 42 32 863 4 0 00 10 Fuel Master Curb Pump 0 63 150 10G One Piece NONE NONE FULL FULL 1 201 NONE 32 34 0 90...

Page 54: ...NONE 32 32 1 50 8 G25 0 50 4000 8B SS 8B1F 1SS5 1 201 1 000 FULL FULL 1 000 NONE 32 33 1 10 8 G2 0 50 4000 8G One Piece NONE NONE FULL FULL 1 049 NONE 32 33 2 22 10 G2 0 63 3625 10B SS 10B1F 1SS NONE...

Page 55: ...32 31 4 02 6 G3H 0 38 1125 6G One Piece NONE NONE FULL FULL 0 929 NONE 32 22 3 50 6 G3H 0 38 1125 6G One Piece NONE NONE FULL FULL 0 929 NONE 32 32 3 50 8 G3H 0 50 1000 8GLX One Piece1 NONE NONE FULL...

Page 56: ...3 8 IA4K MTF 0 50 4000 8G One Piece NONE NONE FULL FULL 0 980 NONE 32 33 1 07 10 ID5K 0 63 5000 10GS 10GSID1F 4 NONE NONE FULL FULL 1 201 NONE 32 34 0 30 12 ID5K 0 75 5000 12GS 12GSID1F 4 NONE NONE FU...

Page 57: ...One Piece2 NONE NONE 0 75 BUBBLE 1 039 NONE 32 75 1 80 12 LOLG Green 0 75 300 12GLX One Piece1 NONE NONE FULL 1 35 1 150 NONE 32 34 1 10 4 LOLR Red 0 25 300 4GLP One Piece2 NONE NONE 0 66 BUBBLE 0 470...

Page 58: ...8 5000 6G One Piece NONE NONE FULL FULL 0 860 NONE 32 32 2 20 6 M2T MTF 0 38 5000 6GS 6GS1F 2 NONE NONE FULL FULL 0 815 NONE 32 32 1 00 8 M2T MTF 0 50 4300 8B SS 8B1F 1SS NONE NONE FULL FULL 1 000 NON...

Page 59: ...2 31 2 10 5 M3KH 0 31 3250 5G One Piece NONE NONE FULL FULL 0 789 NONE 32 22 0 38 6 M3KH 0 38 3250 6G One Piece NONE NONE FULL FULL 0 809 NONE 32 22 0 83 6 M3KH 0 38 3250 6GS 6GS1F 1 NONE NONE FULL FU...

Page 60: ...ULL 0 715 NONE 32 21 1 08 4 M4K 0 25 4000 4G One Piece NONE NONE FULL FULL 0 715 NONE 32 31 2 45 5 M4K 0 31 4000 5G One Piece NONE NONE FULL FULL 0 795 NONE 32 22 0 49 6 M4K 0 38 4000 6B SS 6B1F 2SS N...

Page 61: ...2 22 1 00 6 M4K MTF 0 38 4000 6GS 6GS1F 2 NONE NONE FULL FULL 0 815 NONE 32 32 1 00 8 M4K MTF 0 50 4000 8B SS 8B1F 1SS NONE NONE FULL FULL 1 030 NONE 32 33 1 16 8 M4K MTF 0 50 4000 8G One Piece NONE N...

Page 62: ...Piece NONE NONE FULL FULL 0 685 NONE 32 31 1 76 6 M500 XTF 0 38 500 6G One Piece NONE NONE FULL FULL 0 809 NONE 32 22 0 83 6 M500 XTF 0 38 500 6GS 6GS1F 1 NONE NONE FULL FULL 0 760 NONE 32 18mm 1 50...

Page 63: ...32 33 2 40 24 MegaTech 5008 1 50 500 24GL One Piece8 NONE NONE 2 37 BUBBLE 1 915 0 50 32 843 4 1 71 24 MegaTech 500 1 50 500 24GSP 24GSP1F 2 NONE NONE FULL FULL 2 260 NONE 32 310L 1 76 24 MegaTech 500...

Page 64: ...ultiMaster GMV MegaFlex 4 00 150 64GL One Piece NONE NONE 3 79 BUBBLE 4 502 0 55 96 89 0 00 6 MXG4K XTP 0 38 4060 6GS 6GS1F 2 NONE NONE FULL FULL 0 815 NONE 32 32 1 00 8 MXG4K XTP 0 50 4060 8GS 8GS1F...

Page 65: ...2 2 70 3 Plant Master Xtreme 250 0 19 250 3PC 3PC2F 2 NONE NONE FULL FULL 0 656 NONE 32 31 1 08 6 Plant Master Xtreme 250 0 38 250 6GLX One Piece1 NONE NONE FULL 0 70 0 740 NONE 32 21 2 25 6 Plant Mas...

Page 66: ...ece10 NONE NONE FULL BUBBLE 0 675 0 25 32 44 1 17 3 RFS 0 19 3625 3PC 3PC1FS NONE NONE FULL FULL 0 620 NONE 32 31 0 28 3 RFS 0 19 3625 3PC 3PC2F 2 0 835 WIRE FULL FULL 0 620 NONE 32 31 0 28 4 RFS 0 25...

Page 67: ...8 2250 6G One Piece NONE NONE FULL FULL 0 864 NONE 32 22 2 06 8 TH7 0 50 2000 8G One Piece NONE NONE FULL FULL 1 026 NONE 32 33 1 65 12 TH7 0 75 1250 12G One Piece NONE NONE FULL FULL 1 321 NONE 32 35...

Page 68: ...0 12G One Piece NONE NONE FULL FULL 1 429 NONE 32 35 1 25 6 Thermo AG 800 0 38 800 6B SS 6B1F 1SS NONE NONE FULL FULL 0 750 NONE 32 31 3 75 6 Thermo AG 800 0 38 800 6GLX One Piece1 NONE NONE FULL 0 70...

Page 69: ...e on a dead man control It only operates as long as you depress the CRIMP button or hold foot pedal down It stops immediately when switch is released WARNING TO PREVENT SERIOUS INJURY Keep away from a...

Page 70: ...to 1 23 7 Repeat calibration steps until published crimp diameter is achieved Crimper is now calibrated ADJUSTMENT PROCEDURE Should the actual crimp diameter NOT be within the tolerance specified in t...

Page 71: ...INSERT PN 74827131 PARTNO 78863 DIES INTO HEAD Unpack33DiesfromContainer UseQuickChangeTooltoloaddiesetintomachine NOTE RefertoOwnersManualfordetails ADJUST DIAL INDICATOR KNOB AdjustDialindicatorKno...

Page 72: ...ied tightenlocknuttosecureitinplace Crimp thesamehoseagainandcheckifdialvernierisnowcalibrated Repeatuntiltestcrimp measures1 000 003 CALIBRATION DATA FOR MICRO ADJUSTMENT SCREW USE IF FIRST CRIMP NOT...

Page 73: ...d foot pedal down It stops immediately when switch is released WARNING TO PREVENT SERIOUS INJURY Keep away from all moving parts If bodily contact should occur with a moving part immediately release C...

Page 74: ...74 7482 1375 7482 1376 GLP DIES DIE SET 32 81 32 82 32 83 32 84 32 85 32 86 Product No 7482 7149 7482 7150 7482 7151 7482 7152 7482 7153 7482 7154 DIE TOOLING SUPPLIES LIFEGUARD DIES ITEM PRODUCT NO D...

Page 75: ...8 30 1 075 3 80 1 190 6 10 1 410 8 40 1 080 3 90 1 200 6 20 1 415 8 50 1 085 4 00 1 205 6 30 1 420 8 60 1 090 4 10 1 210 6 40 1 425 8 70 1 095 4 20 1 215 6 50 1 430 8 80 1 100 4 30 1 220 6 60 1 435 8...

Page 76: ...707 SC32 POWER CRIMP 707 SC32 CRIMPERS 75 DOWNLOAD THE ECRIMP APP OR GO TO WWW GATES COM ECRIMP POWER STEERING MC 4 20 DD PS GC16XD PC707 SC32 GC32 XD FLEX GC96 SWAGING GENERAL GATES POWER CRIMP 707 S...

Page 77: ...0 809 NONE 732 4 72 6 Black Gold PB 0 38 3000 6GS 6GS1F 1 NONE NONE FULL FULL 0 756 NONE 718mm 4 65 8 Black Gold PB 0 50 3000 8B SS 8B1F 1SS NONE NONE FULL FULL 0 990 NONE 733 4 78 8 Black Gold PB 0 5...

Page 78: ...ne Piece1 NONE NONE FULL 1 65 1 451 NONE 735 10 50 20 Charter Air Hose 1 25 200 20GLX One Piece1 NONE NONE 2 28 1 90 1 799 NONE 7374 10 00 4 Charter Multi Use Hose 0 25 200 4GLX One Piece1 NONE NONE F...

Page 79: ...0 6GLX One Piece1 NONE NONE FULL 0 70 0 789 NONE 731 13 50 6 Clean Master Washdown 1000 0 38 1000 6GLX One Piece1 NONE NONE FULL 0 70 0 789 NONE 732 3 68 8 Clean Master Washdown 1000 0 50 1000 8GLX On...

Page 80: ...0 1250 16P One Piece NONE NONE FULL FULL 1 610 NONE 736 8 15 16 CR1 1 00 1250 16PB 16PB 1 NONE NONE FULL FULL 1 610 NONE 736 8 15 4 CR2 0 25 5800 4G One Piece NONE NONE FULL FULL 0 740 NONE 721 5 51 4...

Page 81: ...10GS 10GS1F 4 NONE NONE FULL FULL 1 321 NONE 735 4 18 12 EFG4K MTF 0 75 4000 12GS 12GS1F 4 NONE NONE FULL FULL 1 480 NONE 735 12 55 16 EFG4K MTF 1 00 4000 16GS 16GS1F 4 NONE NONE FULL FULL 1 750 NONE...

Page 82: ...E 733 8 88 12 EFG6KL 0 75 6000 12GS 12GS1F 4 NONE NONE FULL FULL 1 480 NONE 735 12 55 16 EFG6KL 1 00 6000 16GS 16GS1F 4 NONE NONE FULL FULL 1 750 NONE 7374 6 00 6 EFG6K MTF 0 38 6000 6GS 6GS1F 4 NONE...

Page 83: ...ONE NONE FULL FULL 1 961 NONE 7204 11 6 36 3 G1H 0 19 3000 3PC 3PC1FS NONE NONE FULL FULL 0 620 NONE 731 3 47 4 G1H 0 25 2750 4B SS 4B1F 1SS NONE NONE FULL FULL 0 640 NONE 731 4 16 4 G1H 0 25 2750 4G...

Page 84: ...5 50 10 G2L 0 63 3625 10G One Piece NONE NONE FULL FULL 1 159 NONE 734 5 02 10 G2L 0 63 3625 10GS 10GS1F 2 NONE NONE FULL FULL 1 081 NONE 733 7 85 12 G2L 0 75 3100 12G One Piece NONE NONE FULL FULL 1...

Page 85: ...NONE FULL FULL 0 740 NONE 721 6 12 6 IA3K 0 38 3000 6P One Piece NONE NONE FULL FULL 0 740 NONE 731 8 09 6 IA3K 0 38 3000 6PB 6PB 1 NONE NONE FULL FULL 0 740 NONE 721 6 12 6 IA3K 0 38 3000 6PB 6PB 1 N...

Page 86: ...NONE NONE FULL 1 00 0 841 NONE 732 6 50 10 LOLA Black 0 63 300 10GLP One Piece2 NONE NONE 0 75 BUBBLE 0 909 NONE 774 7 00 12 LOLA Black 0 75 300 12GLP One Piece2 NONE NONE 0 75 BUBBLE 1 039 NONE 775...

Page 87: ...E FULL 0 70 0 701 NONE 721 5 50 6 LOLY Yellow 0 38 300 6GLX One Piece1 NONE NONE FULL 0 70 0 701 NONE 731 8 90 8 LOLY Yellow 0 50 300 8GLP One Piece2 NONE NONE 0 72 BUBBLE 0 740 NONE 773 6 78 8 LOLY Y...

Page 88: ...FULL FULL 0 815 NONE 732 4 47 6 M2T XTF 0 38 5000 6G One Piece NONE NONE FULL FULL 0 860 NONE 722 6 95 6 M2T XTF 0 38 5000 6G One Piece NONE NONE FULL FULL 0 860 NONE 732 6 95 6 M2T XTF 0 38 5000 6GS...

Page 89: ...LL FULL 1 799 NONE 7374 8 83 16 M3KH 1 00 3250 16GS 16GS1F 2 NONE NONE FULL FULL 1 610 NONE 736 8 25 4 M3KH MTF 0 25 3250 4G One Piece NONE NONE FULL FULL 0 701 NONE 731 7 80 6 M3KH MTF 0 38 3250 6G O...

Page 90: ...NE NONE FULL FULL 0 815 NONE 722 4 00 6 M4K 0 38 4000 6B SS 6B1F 2SS NONE NONE FULL FULL 0 815 NONE 732 4 00 6 M4K 0 38 4000 6G One Piece NONE NONE FULL FULL 0 860 NONE 722 7 61 6 M4K 0 38 4000 6G One...

Page 91: ...1F 2SS NONE NONE FULL FULL 0 815 NONE 732 4 00 6 M4K MTF 0 38 4000 6G One Piece NONE NONE FULL FULL 0 860 NONE 722 7 61 6 M4K MTF 0 38 4000 6G One Piece NONE NONE FULL FULL 0 860 NONE 732 7 61 6 M4K M...

Page 92: ...ece NONE NONE FULL FULL 1 126 NONE 734 4 16 10 M500 MTF 0 63 500 10GS 10GS1F 2 NONE NONE FULL FULL 1 055 NONE 733 7 06 12 M500 MTF 0 75 500 12G One Piece NONE NONE FULL FULL 1 341 NONE 735 5 89 12 M50...

Page 93: ...771 10 00 6 MegaTech 250 0 38 250 6G One Piece NONE NONE FULL FULL 0 850 NONE 722 6 63 6 MegaTech 250 0 38 250 6GLP One Piece2 NONE NONE 0 77 BUBBLE 0 640 NONE 772 8 52 8 MegaTech 250 0 50 250 8G One...

Page 94: ...XG4K XTP 0 50 4060 8GS 8GS1F 2 NONE NONE FULL FULL 0 913 NONE 722mm 3 55 10 MXG4K XTP 0 63 4060 10GS 10GS1F 2 NONE NONE FULL FULL 1 091 NONE 733 9 05 12 MXG4K XTP 0 75 4060 12GS 12GS1F 2 NONE NONE FUL...

Page 95: ...50 300 8GLX One Piece1 NONE NONE FULL 1 00 0 941 NONE 722 11 50 8 Plant Master 300 NC 0 50 300 8GLX One Piece1 NONE NONE FULL 1 00 0 941 NONE 732 11 50 12 Plant Master 300 NC 0 75 300 12GLX One Piece1...

Page 96: ...325 Braid 0 38 325 6GLX One Piece1 NONE NONE FULL 0 70 0 760 NONE 731 12 00 8 Plant Master Xtreme 325 Braid 0 50 325 8GLX One Piece1 NONE NONE FULL 1 00 0 909 NONE 722 10 00 8 Plant Master Xtreme 325...

Page 97: ...Piece2 NONE NONE 0 75 BUBBLE 0 919 NONE 774 8 00 12 RLA 0 75 200 12G One Piece NONE NONE FULL FULL 1 429 NONE 735 10 19 12 RLA 0 75 200 12GLP One Piece2 NONE NONE 0 98 BUBBLE 1 039 NONE 775 8 50 12 RL...

Page 98: ...e NONE NONE FULL FULL 0 864 NONE 722 6 89 6 TH7NC 0 38 2250 6G One Piece NONE NONE FULL FULL 0 864 NONE 732 6 89 8 TH7NC 0 50 2000 8G One Piece NONE NONE FULL FULL 1 026 NONE 733 6 02 12 TH7NC 0 75 12...

Page 99: ...I TYPE DESCRIPTION SKIVE LENGTH IN 0 03 SKIVE DIAMETER IN CRIMP INSERTION LENGTH IN 0 03 CRIMP LENGTH IN 0 03 CRIMP OUTSIDE DIAMETER IN 0 01 CRIMP TAIL LENGTH IN 0 1 DIE SET APPROX SETTING MANUAL USER...

Page 100: ...36381 8 18 4 M3K 0 25 3250 4G One Piece 14LG3K 6SC 4 0 950 32341 11 65 6 M3K 0 38 3250 6G One Piece 16LG3K 6SC 4 1 040 33351 9 65 8 M3K 0 50 3250 8G One Piece 20LG3K 8SC 4 1 215 34361 11 72 10 M3K 0...

Page 101: ...4 0 945 32341 11 35 6 TH18NC 0 38 3000 6G One Piece 16LG3K 6SC 4 1 090 33351 10 72 4 TH7 0 25 2750 4G One Piece 14LG3K 6SC 4 0 965 32341 12 18 6 TH7 0 38 2250 6G One Piece 16LG3K 6SC 4 1 090 33351 11...

Page 102: ...E NONE FULL FULL 0 990 NONE 733 4 78 8 Black Gold PB 0 50 4300 8B SS 8B1F 1SS NONE NONE FULL FULL 1 000 NONE 733 5 10 8 Black Gold PB 0 50 3000 8G One Piece NONE NONE FULL FULL 1 000 NONE 733 5 06 8 B...

Page 103: ...0 8 Charter Air Hose 0 50 200 8GLX One Piece1 NONE NONE FULL 1 00 0 880 NONE 732 8 50 10 Charter Air Hose 0 63 200 10GLX One Piece1 NONE NONE FULL 0 60 0 970 NONE 733 5 50 12 Charter Air Hose 0 75 200...

Page 104: ...NONE 721 9 80 6 Clean Master Washdown 1000 0 38 1000 6GLX One Piece1 NONE NONE FULL 0 70 0 789 NONE 722 3 68 6 Clean Master Washdown 1000 0 38 1000 6GLX One Piece1 NONE NONE FULL 0 70 0 789 NONE 731...

Page 105: ...E 733 7 95 8 CR2 0 50 4000 8P One Piece NONE NONE FULL FULL 0 941 NONE 722 9 80 8 CR2 0 50 4000 8P One Piece NONE NONE FULL FULL 0 941 NONE 732 9 80 8 CR2 0 50 4000 8PB 8PB 1 NONE NONE FULL FULL 0 941...

Page 106: ...K XTF 0 63 4000 10GS 10GS1F 4 NONE NONE FULL FULL 1 321 NONE 735 4 18 10 EFG4K XTF 0 63 4000 10S SS 10S1F 4SS NONE NONE FULL FULL 1 321 NONE 735 4 70 12 EFG4K XTF 0 75 4000 12GS 12GS1F 4 NONE NONE FUL...

Page 107: ...0 NONE 7374 6 00 16 EFG6K 1 00 6000 16S SS 16S1F 4SS NONE NONE FULL FULL 1 750 NONE 7374 6 14 20 EFG6K 1 25 6000 20GS 20GS1F 6 NONE NONE FULL FULL 2 230 NONE SC310L 20 02 24 EFG6K 1 50 6000 24GSM One...

Page 108: ...Piece NONE NONE FULL FULL 1 341 NONE 735 5 89 12 G1 0 75 1525 12GS 12GS1F 2 NONE NONE FULL FULL 1 270 NONE 734 10 20 16 G1 1 00 1300 16G One Piece NONE NONE FULL FULL 1 750 NONE 7374 6 65 16 G1 1 00...

Page 109: ...394 8 04 24 G2H 1 50 1300 24GSP 24GSP1F 2 NONE NONE FULL FULL 2 364 NONE SC310L 7 40 32 G2H 2 00 1175 32GSP 32GSP1F 2 NONE NONE FULL FULL 2 870 NONE SC312 8 00 20 G2H MTF 1 25 1825 20G One Piece NONE...

Page 110: ...L 0 679 NONE 721 3 00 4 IA3K 0 25 3000 4G One Piece NONE NONE FULL FULL 0 679 NONE 731 6 10 4 IA3K 0 25 3000 4P One Piece NONE NONE FULL FULL 0 626 NONE 731 3 50 4 IA3K 0 25 3000 4PB 4PB 1 NONE NONE F...

Page 111: ...ONE NONE FULL 1 00 0 841 NONE 722 6 50 8 LOLC Gray 0 50 300 8GLX One Piece1 NONE NONE FULL 1 00 0 841 NONE 732 6 50 12 LOLC Gray 0 75 300 12GLX One Piece1 NONE NONE FULL 1 35 1 150 NONE 734 4 60 4 LOL...

Page 112: ...ONE NONE FULL FULL 0 860 NONE 732 6 95 6 M2T MTF 0 38 5000 6GS 6GS1F 2 NONE NONE FULL FULL 0 815 NONE 732 3 00 8 M2T MTF 0 50 4300 8B SS 8B1F 1SS NONE NONE FULL FULL 1 000 NONE 733 5 10 8 M2T MTF 0 50...

Page 113: ...K EZ 0 38 3250 6G One Piece NONE NONE FULL FULL 0 809 NONE 722 4 72 6 M3K EZ 0 38 3250 6G One Piece NONE NONE FULL FULL 0 809 NONE 732 4 72 8 M3K EZ 0 50 3250 8G One Piece NONE NONE FULL FULL 1 000 NO...

Page 114: ...0 NONE 733 1 00 8 M3K XTF 0 50 3250 8G One Piece NONE NONE FULL FULL 1 000 NONE 733 5 06 8 M3K XTF 0 50 3250 8GS 8GS1F 2 NONE NONE FULL FULL 0 896 NONE 722mm 2 51 10 M3K XTF 0 63 3250 10B SS 10B1F 1SS...

Page 115: ...0 4000 8B SS 8B1F 1SS NONE NONE FULL FULL 1 201 NONE 733 5 85 8 M4KL 0 50 4000 8G One Piece NONE NONE FULL FULL 1 016 NONE 733 5 40 8 M4KL 0 50 4000 8GS 8GS1F 2 NONE NONE FULL FULL 0 906 NONE 722mm 3...

Page 116: ...5 NONE 733 7 06 12 M500 0 75 500 12G One Piece NONE NONE FULL FULL 1 341 NONE 735 5 89 12 M500 0 75 500 12GS 12GS1F 2 NONE NONE FULL FULL 1 270 NONE 734 10 20 16 M500 1 00 500 16G One Piece NONE NONE...

Page 117: ...ONE NONE FULL FULL 0 701 NONE 731 7 80 6 MegaTech 1000 0 38 1000 6G One Piece NONE NONE FULL FULL 0 811 NONE 722 4 99 6 MegaTech 1000 0 38 1000 6G One Piece NONE NONE FULL FULL 0 811 NONE 732 4 99 8 M...

Page 118: ...1 55 12 Multi Use 250 0 75 250 12GLX One Piece1 NONE NONE FULL 1 35 1 150 NONE 734 4 60 16 Multi Use 250 1 00 250 16GLX One Piece1 NONE NONE FULL 1 65 1 429 NONE 735 9 25 20 Multi Use 250 1 25 250 20G...

Page 119: ...0 610 NONE 720S 10 00 6 Plant Master 300 All Colors 0 38 300 6GLX One Piece1 NONE NONE FULL 0 70 0 760 NONE 721 8 55 6 Plant Master 300 All Colors 0 38 300 6GLX One Piece1 NONE NONE FULL 0 70 0 760 N...

Page 120: ...5 1 230 NONE 734 8 80 4 Plant Master Xtreme 325 Braid 0 25 325 4GLX One Piece1 NONE NONE FULL 0 60 0 581 NONE 720S 8 60 6 Plant Master Xtreme 325 Braid 0 38 325 6GLX One Piece1 NONE NONE FULL 0 70 0 7...

Page 121: ...One Piece NONE NONE FULL FULL 0 770 NONE 731 11 97 6 RLA 0 38 250 6G One Piece NONE NONE FULL FULL 0 860 NONE 722 7 50 6 RLA 0 38 250 6G One Piece NONE NONE FULL FULL 0 860 NONE 732 7 50 8 RLA 0 50 20...

Page 122: ...L 1 026 NONE 733 6 02 12 TH7NC 0 75 1250 12G One Piece NONE NONE FULL FULL 1 321 NONE 735 4 32 16 TH7NC 1 00 1000 16G One Piece NONE NONE FULL FULL 1 691 NONE 7374 3 03 4 TH7S 0 25 2750 4G One Piece N...

Page 123: ...e end of the ferrule should have a COD 0 02 in 0 695 in see figure for measurements 11 720 and AA die sets are interchangeable HOSE STEM FERRULE SPECIFICATIONS DASH SIZE DESCRIPTION SIZE IN WORK PRESS...

Page 124: ...One Piece 14LG3K 6SC 4 0 950 32341 11 65 6 M3K 0 38 3250 6G One Piece 16LG3K 6SC 4 1 040 33351 9 65 8 M3K 0 50 3250 8G One Piece 20LG3K 8SC 4 1 215 34361 11 72 10 M3K 0 63 3250 10G One Piece 22LG3K 10...

Page 125: ...90 33351 10 72 4 TH7 0 25 2750 4G One Piece 14LG3K 6SC 4 0 965 32341 12 18 6 TH7 0 38 2250 6G One Piece 16LG3K 6SC 4 1 090 33351 11 25 8 TH7 0 50 2000 8G One Piece 20LG3K 8SC 4 1 230 34361 12 15 12 TH...

Page 126: ...ee photo 2 8 To increase crimp OD Hold 1 1 16 actuator rod while loosening the 3 4 lock nut Rotate actuator rod clockwise one full turn of actuator rod is approximately 0 024 crimp OD then tighten loc...

Page 127: ...the coupling and measure the crimp diameter which should measure 1 000 003 inches See page 8 for measuring crimp diameter PHOTO 2 6 If ferrule crimp diameter is not acceptable adjust the Dial Vernier...

Page 128: ...82 0944 7482 0945 7482 1122 7482 1123 Use 6AC 8AC 10AC 12AC Power Steering Grease Fitting Clamp Collars Clamp Collars GL AND GLP DIES DIE SET 771 772 773 774 775 781 782 783 Product No 7482 1347 7482...

Page 129: ...t the location where clamp collar will be crimped This can be accomplished by using a pie tape or by using the average hose outside diameter measured with a dial caliper 2 Obtain crimp diameter by add...

Page 130: ...GC16XD CRIMPER 129 DOWNLOAD THE ECRIMP APP OR GO TO WWW GATES COM ECRIMP POWER STEERING MC 4 20 DD PS GC16XD PC707 SC32 GC32 XD FLEX GC96 SWAGING GENERAL GATES GC16XD CRIMPER...

Page 131: ...her 0 38 5000 6G One Piece NONE NONE FULL FULL 0 890 NONE 16 22 280 6 Clean Master Pressure Washer 0 38 6000 6G One Piece NONE NONE FULL FULL 0 890 NONE 16 22 280 6 Clean Master Pressure Washer 0 38 3...

Page 132: ...0G One Piece NONE NONE FULL FULL 1 201 NONE 16 34 133 12 Fuel Master Curb Pump 0 75 150 12G One Piece NONE NONE FULL FULL 1 390 NONE 16 35 325 16 Fuel Master Curb Pump 1 00 150 16G One Piece NONE NONE...

Page 133: ...50 6G One Piece NONE NONE FULL FULL 0 809 NONE 16 22 135 8 M3K MTF 0 50 3250 8G One Piece NONE NONE FULL FULL 1 000 NONE 16 33 128 10 M3K MTF 0 63 3250 10G One Piece NONE NONE FULL FULL 1 169 NONE 16...

Page 134: ...ce NONE NONE FULL FULL 0 715 NONE 16 21 164 6 ProXT 0 38 4800 6P One Piece NONE NONE FULL FULL 0 744 NONE 16 21 250 8 ProXT 0 50 4000 8P One Piece NONE NONE FULL FULL 0 896 NONE 16 22 340 10 ProXT 0 6...

Page 135: ...crimp machine has a dial indicator to visually show when the operator needs to stop hydraulic flow to the head It is advisable that you get used to the dial indicator before calibrating This is usual...

Page 136: ...to rotate micro adjuster following instructions in the following table to reach desired adjustment When adjustment made tighten up lock nut with Allen key still in micro adjuster ensuring it does not...

Page 137: ...P DIGITAL DIAL MOBILECRIMP 4 20 CRIMPERS 136 DOWNLOAD THE ECRIMP APP OR GO TO WWW GATES COM ECRIMP GENERAL SWAGING GC32 XD FLEX GC96 PC707 SC32 GC16XD MC 4 20 DD PS POWER STEERING GATES MOBILECRIMP 4...

Page 138: ...320 10 Black Gold PB 0 63 1900 10B SS 10B1F 1SS NONE NONE FULL FULL 1 091 NONE MC33 230 10 Black Gold PB 0 63 3800 10B SS 10B1F 1SS NONE NONE FULL FULL 1 110 NONE MC33 463 10 Black Gold PB 0 63 1900 1...

Page 139: ...r 0 38 6000 6B SS 6B1F 1SS NONE NONE FULL FULL 0 825 NONE MC32 200 6 Clean Master Pressure Washer 0 38 3000 6G One Piece NONE NONE FULL FULL 0 850 NONE MC22 275 6 Clean Master Pressure Washer 0 38 400...

Page 140: ...435 6 CPB MTF 0 38 5500 6G One Piece NONE NONE FULL FULL 0 896 NONE MC22 380 6 CPB MTF 0 38 5500 6G One Piece NONE NONE FULL FULL 0 896 NONE MC32 380 6 CPB MTF 0 38 5500 6GS 6GS1F 2 NONE NONE FULL FUL...

Page 141: ...OP 1 00 5000 16GS 16GS1F 4 NONE NONE FULL FULL 1 750 NONE MC37 230 16 EFBOP 1 00 5000 16S SS 16S1F 4SS NONE NONE FULL FULL 1 750 NONE MC37 260 12 EFCPS 0 75 5000 12GS 12GS1F 4 NONE NONE FULL FULL 1 48...

Page 142: ...E MC33 170 8 EFG5K XTF 0 50 5000 8GS 8GS1F 4 NONE NONE FULL FULL 1 081 NONE MC33 374 8 EFG5K XTF 0 50 5000 8S SS 8S1F 4SS NONE NONE FULL FULL 1 104 NONE MC33 430 10 EFG5K XTF 0 63 5000 10GS 10GS1F 4 N...

Page 143: ...1525 12B SS 12B1F 1SS NONE NONE FULL FULL 1 331 NONE MC34 533 12 G1 0 75 1525 12G One Piece NONE NONE FULL FULL 1 341 NONE MC35 270 12 G1 0 75 1525 12GS 12GS1F 2 NONE NONE FULL FULL 1 270 NONE MC34 4...

Page 144: ...380 10 G2L 0 63 3625 10G One Piece NONE NONE FULL FULL 1 159 NONE MC34 246 12 G2L 0 75 3100 12G One Piece NONE NONE FULL FULL 1 386 NONE MC35 337 12 G2L 0 75 3100 12GS 12GS1F 2 NONE NONE FULL FULL 1...

Page 145: ...ONE NONE FULL FULL 0 900 NONE MC22 450 8 IA3K 0 50 3000 8PB 8PB 1 NONE NONE FULL FULL 0 900 NONE MC32 450 10 IA3K 0 63 3000 10P One Piece NONE NONE FULL FULL 1 030 NONE MC33 340 12 IA3K 0 75 3000 12G...

Page 146: ...NONE MC21 240 8 LOLY Yellow 0 50 300 8GLX One Piece1 NONE NONE FULL 1 00 0 841 NONE MC22 300 8 LOLY Yellow 0 50 300 8GLX One Piece1 NONE NONE FULL 1 00 0 841 NONE MC32 300 12 LOLY Yellow 0 75 300 12G...

Page 147: ...3500 12GS 12GS1F 2 NONE NONE FULL FULL 1 289 NONE MC34 469 16 M2T XTF 1 00 2500 16B SS 16B1F 3SS NONE NONE FULL FULL 1 679 NONE MC36 480 16 M2T XTF 1 00 2500 16G One Piece NONE NONE FULL FULL 1 711 NO...

Page 148: ...LL 1 396 NONE MC35 355 12 M3K MTF 0 75 3250 12GS 12GS1F 2 NONE NONE FULL FULL 1 299 NONE MC35 150 16 M3K MTF 1 00 3250 16B SS 16B1F 3SS NONE NONE FULL FULL 1 720 NONE MC36 564 16 M3K MTF 1 00 3250 16G...

Page 149: ...264 4 M4KL 0 25 4000 4G One Piece NONE NONE FULL FULL 0 715 NONE MC21 250 4 M4KL 0 25 4000 4G One Piece NONE NONE FULL FULL 0 715 NONE MC31 385 5 M4KL 0 31 4000 5G One Piece NONE NONE FULL FULL 0 795...

Page 150: ...LL FULL 1 341 NONE MC35 270 12 M500 0 75 500 12GS 12GS1F 2 NONE NONE FULL FULL 1 270 NONE MC34 460 16 M500 1 00 500 16G One Piece NONE NONE FULL FULL 1 750 NONE MC37 290 16 M500 1 00 500 16GS 16GS1F 2...

Page 151: ...ONE FULL FULL 0 850 NONE MC32 285 8 MegaTech 250 0 50 250 8G One Piece NONE NONE FULL FULL 0 980 NONE MC33 180 10 MegaTech 250 0 63 250 10G One Piece NONE NONE FULL FULL 1 049 NONE MC33 340 12 MegaTec...

Page 152: ...FULL FULL 0 990 NONE MC33 290 10 MXT 0 63 3625 10G One Piece NONE NONE FULL FULL 1 136 NONE MC34 190 10 MXT 0 63 3625 10GS 10GS1F 2 NONE NONE FULL FULL 1 045 NONE MC33 360 12 MXT 0 75 3125 12G One Pie...

Page 153: ...0 50 315 8GLX One Piece1 NONE NONE FULL 1 00 0 941 NONE MC22 510 8 Plant Master Xtreme 315 0 50 315 8GLX One Piece1 NONE NONE FULL 1 00 0 941 NONE MC32 510 12 Plant Master Xtreme 315 0 75 315 12GLX On...

Page 154: ...L FULL 0 770 NONE MC21 345 5 RLA 30R2 0 31 250 5G One Piece NONE NONE FULL FULL 0 770 NONE MC31 495 6 RLA 30R2 0 38 250 6G One Piece NONE NONE FULL FULL 0 860 NONE MC22 305 6 RLA 30R2 0 38 250 6G One...

Page 155: ...FULL 1 026 NONE MC33 295 4 TH8 0 25 5000 4G One Piece NONE NONE FULL FULL 0 750 NONE MC21 310 4 TH8 0 25 5000 4G One Piece NONE NONE FULL FULL 0 750 NONE MC31 445 6 TH8 0 38 4000 6G One Piece NONE NON...

Page 156: ...10B1F 1SS NONE NONE FULL FULL 1 091 NONE MC33 230 10 Black Gold PB 0 63 3800 10B SS 10B1F 1SS NONE NONE FULL FULL 1 110 NONE MC33 463 10 Black Gold PB 0 63 1900 10G One Piece NONE NONE FULL FULL 1 13...

Page 157: ...FULL FULL 0 850 NONE MC22 275 6 Clean Master Pressure Washer 0 38 4000 6G One Piece NONE NONE FULL FULL 0 850 NONE MC22 275 6 Clean Master Pressure Washer 0 38 5000 6G One Piece NONE NONE FULL FULL 0...

Page 158: ...5500 6GS 6GS1F 2 NONE NONE FULL FULL 0 841 NONE MC32 225 8 CPB MTF 0 50 5250 8G One Piece NONE NONE FULL FULL 1 039 NONE MC33 360 8 CPB MTF 0 50 5250 8GS 8GS1F 2 NONE NONE FULL FULL 0 941 NONE MC22mm...

Page 159: ...LL FULL 1 480 NONE MC35 520 16 EFCPS 1 00 5000 16GS 16GS1F 4 NONE NONE FULL FULL 1 750 NONE MC37 230 12 EFCPS MTF 0 75 5000 12GS 12GS1F 4 NONE NONE FULL FULL 1 480 NONE MC35 520 16 EFCPS MTF 1 00 5000...

Page 160: ...SS 10S1F 4SS NONE NONE FULL FULL 1 321 NONE MC35 184 12 EFG5K XTF 0 75 5000 12GS 12GS1F 4 NONE NONE FULL FULL 1 480 NONE MC35 520 12 EFG5K XTF 0 75 5000 12S SS 12S1F 4SS NONE NONE FULL FULL 1 480 NON...

Page 161: ...L FULL 1 750 NONE MC37 290 16 G1 1 00 1300 16GS 16GS1F 2 NONE NONE FULL FULL 1 600 NONE MC36 345 20 G1 1 25 925 20B SS 20B1F 1SS NONE NONE FULL FULL 1 974 NONE MC38 378 20 G1 1 25 925 20G One Piece NO...

Page 162: ...36 375 20 G2L 1 25 1825 20G One Piece NONE NONE FULL FULL 2 126 NONE MC39 340 20 G2L 1 25 1825 20GS 20GS1F 2 NONE NONE FULL FULL 2 039 NONE MC38 470 4 G2XH 0 25 6000 4G One Piece NONE NONE FULL FULL 0...

Page 163: ...Piece NONE NONE FULL FULL 1 799 NONE MC37 380 16 IA3K 1 00 3000 16P One Piece NONE NONE FULL FULL 1 650 NONE MC36 439 4 IA4K 0 25 4000 4G One Piece NONE NONE FULL FULL 0 691 NONE MC21 220 4 IA4K 0 25...

Page 164: ...1 NONE MC33 175 12 LP350 0 75 350 12GLX One Piece1 NONE NONE FULL 1 35 1 280 NONE MC34 495 16 LP350 1 00 350 16GLX One Piece1 NONE NONE FULL 1 65 1 559 NONE MC36 295 20 LP350 1 25 350 20GLX One Piece1...

Page 165: ...0 789 NONE MC22 145 5 M3K 0 31 3250 5G One Piece NONE NONE FULL FULL 0 789 NONE MC32 145 6 M3K 0 38 3250 6G One Piece NONE NONE FULL FULL 0 809 NONE MC22 205 6 M3K 0 38 3250 6G One Piece NONE NONE FUL...

Page 166: ...ONE MC31 355 5 M3K XTF 0 31 3250 5G One Piece NONE NONE FULL FULL 0 789 NONE MC22 145 5 M3K XTF 0 31 3250 5G One Piece NONE NONE FULL FULL 0 789 NONE MC32 145 6 M3K XTF 0 38 3250 6G One Piece NONE NON...

Page 167: ...5 NONE MC32 173 8 M4KL 0 50 4000 8B SS 8B1F 1SS NONE NONE FULL FULL 1 201 NONE MC33 279 8 M4KL 0 50 4000 8G One Piece NONE NONE FULL FULL 1 016 NONE MC33 240 8 M4KL 0 50 4000 8GS 8GS1F 2 NONE NONE FUL...

Page 168: ...500 12GS 12GS1F 2 NONE NONE FULL FULL 1 270 NONE MC34 460 16 M500 MTF 1 00 500 16G One Piece NONE NONE FULL FULL 1 750 NONE MC37 290 16 M500 MTF 1 00 500 16GS 16GS1F 2 NONE NONE FULL FULL 1 600 NONE...

Page 169: ...NONE MC31 512 6 MegaTech G5TB 0 38 3000 6G One Piece NONE NONE FULL FULL 0 860 NONE MC22 286 6 MegaTech G5TB 0 38 3000 6G One Piece NONE NONE FULL FULL 0 860 NONE MC32 286 8 MegaTech G5TB 0 50 3000 8...

Page 170: ...FULL 1 00 0 880 NONE MC32 398 10 Plant Master 200 0 63 200 10GLX One Piece1 NONE NONE FULL 0 60 0 970 NONE MC33 210 12 Plant Master 200 0 75 200 12GLX One Piece1 NONE NONE FULL 1 35 1 169 NONE MC34 2...

Page 171: ...id 1 00 325 16GLX One Piece1 NONE NONE FULL 1 65 1 429 NONE MC35 475 4 Plant Master Xtreme 501 AR 0 25 501 4G One Piece NONE NONE FULL FULL 0 740 NONE MC21 295 4 Plant Master Xtreme 501 AR 0 25 501 4G...

Page 172: ...R XH 0 50 250 8G One Piece NONE NONE FULL FULL 1 000 NONE MC33 245 10 S R XH 0 63 250 10G One Piece NONE NONE FULL FULL 1 140 NONE MC33 543 12 S R XH 0 75 250 12G One Piece NONE NONE FULL FULL 1 380 N...

Page 173: ...iece NONE NONE FULL FULL 1 035 NONE MC33 315 12 TH8 0 75 2250 12G One Piece NONE NONE FULL FULL 1 350 NONE MC35 270 16 TH8 1 00 2000 16G One Piece NONE NONE FULL FULL 1 780 NONE MC37 380 4 TH8NC 0 25...

Page 174: ...crimp diameter change the setting to a smaller number b To get a larger crimp diameter change the setting to a larger number c For every 001 change in crimp diameter change setting by 002 For example...

Page 175: ...1143 7482 1002 7482 1145 7482 0981 7482 0982 Use 6AC134a 8AC134a 10AC134a 12AC134a Power Steering Grease Fitting Clamp Collars Clamp Collars GL AND GLP DIES DIE SET MC71 MC72 MC73 MC74 MC75 MC81 MC82...

Page 176: ...ing Crimp Diameter Approx Setting 1 050 260 1 250 260 1 055 270 1 255 270 1 060 282 1 260 282 1 065 293 1 265 293 1 070 303 1 270 303 1 075 315 1 275 315 1 080 325 1 280 325 1 085 335 1 285 335 1 090...

Page 177: ...S COM ECRIMP GENERAL SWAGING GC32 XD FLEX GC96 PC707 SC32 GC16XD MC 4 20 DD PS POWER STEERING POWER STEERING ASSEMBLY INSTRUCTIONS GATES POWER STEERING ASSEMBLY INSTRUCTIONS FOR GC32 XDTM GC96TM POWER...

Page 178: ...177 DOWNLOAD THE ECRIMP APP OR GO TO WWW GATES COM ECRIMP POWER STEERING MC 4 20 DD PS GC16XD PC707 SC32 GC32 XD FLEX GC96 SWAGING GENERAL POWER STEERING ASSEMBLY INSTRUCTIONS GATES...

Page 179: ...178 DOWNLOAD THE ECRIMP APP OR GO TO WWW GATES COM ECRIMP GENERAL SWAGING GC32 XD FLEX GC96 PC707 SC32 GC16XD MC 4 20 DD PS POWER STEERING GATES CRIMP DATA DIES NOTES...

Page 180: ...179 DOWNLOAD THE ECRIMP APP OR GO TO WWW GATES COM ECRIMP POWER STEERING MC 4 20 DD PS GC16XD PC707 SC32 GC32 XD FLEX GC96 SWAGING GENERAL GATES CRIMP DATA DIES NOTES...

Page 181: ...180 DOWNLOAD THE ECRIMP APP OR GO TO WWW GATES COM ECRIMP GATES NOTES GENERAL SWAGING GC32 XD FLEX GC96 PC707 SC32 GC16XD MC 4 20 DD PS POWER STEERING CRIMP DATA DIES NOTES...

Page 182: ...181 DOWNLOAD THE ECRIMP APP OR GO TO WWW GATES COM ECRIMP GATES NOTES POWER STEERING MC 4 20 DD PS GC16XD PC707 SC32 GC32 XD FLEX GC96 SWAGING GENERAL CRIMP DATA DIES NOTES...

Page 183: ...reet Suite 1400 Denver CO 80202 U S A 1 855 428 3727 Go to gates com ecrimp to customize and download the latest crimp data 35019 Ind 428 7365 Auto 2021 Gates Please recycle this catalog Printed in th...

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