Gates GC16XD, Safety And Operating Manual

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17
MAINTENANCE & TROUBLESHOOTING
GC16XD MINI CRIMPER & PUMP SAFETY & OPERATION MANUAL
Periodically Redistribute greats build up.
The crimper is designed to automatically redistribute some grease
around the cone. Grease will also build up over time as some is pushed
out. This can be redistributed with a brush periodically. At the rear of
the crimper, use a grease brush to distribute grease inward that has
been pushed out by crimping action. To properly care for your machine
this should be done every 100 crimps, or whenever a
significant amount of grease has been pushed out of circulation.
Warranty is VOID if alternative grease is used.
Periodically check the foam fillers
The foam fillers have been provided to prevent metal partials from
entering the working area.
Always ensure the head is in the OPEN position when storing. If the
shoe Cluster stays together when the head is opened, then to recover,
close and open the head a number of times to re-distribute the grease
and prevent binding.
Warranty is VOID if alternative grease is used.
20 | Gates Corporation
PERIODIC MAINTENANCE
This crimper requires minimal maintenance. However, the following practices are recommended
to ensure maximum reliability and service.
LUBRICATION
Periodically Redistribute grease build up.
The crimper is designed to automatically redistribute some grease
around the cone.
Grease will also build up over time as some is pushed out. This can
be redistributed with a brush periodically.
At the rear of the crimper, use a grease brush to distribute grease
inward that has been pushed out by crimping action. To properly
care for your machine this should be done every 100 crimps, or
whenever a significant amount of grease has been pushed out of
circulation.
Periodically apply fresh Tungsten Disulphide grease.
If cone becomes shiny, use a brush to apply a tablespoon of fresh
Tungsten Disulphide grease around the cone. The machine comes
with Tungsten Disulphide grease, which is far more effective
than alternatives. Do not use alternative grease, as this will
contaminate the grease on your machine.
Using alternatives will
void warranty.
FLANGE HEAD BOLTS
Periodically check torque bolts .
Check torque on flange bolts every 6 months. Torque settings is
330 Nm, or 243 ftlb.
FOAM FILLER PADS
Periodically inspect filler pads.
The crimper will not retract if foam filler pads are clogged with
grease, in which case the foam filler pads need to be replaced.
Inspect filler pads every 1000 crimp cycles. Foam should return to
original shape after compression. If foam pad does not fill space
between die shoes, order new set and install. (product number)
CHECK OIL LEVEL
Periodically inspect oil level.
Check oil level in pump reservoir after every 10 hours of use.
Hydraulic oil should be visible in sight glass when head is fully
closed.
20 | Gates Corporation
PERIODIC MAINTENANCE
This crimper requires minimal maintenance. However, the following practices are recommended
to ensure maximum reliability and service.
LUBRICATION
Periodically Redistribute grease build up.
The crimper is designed to automatically redistribute some grease
around the cone.
Grease will also build up over time as some is pushed out. This can
be redistributed with a brush periodically.
At the rear of the crimper, use a grease brush to distribute grease
inward that has been pushed out by crimping action. To properly
care for your machine this should be done every 100 crimps, or
whenever a significant amount of grease has been pushed out of
circulation.
Periodically apply fresh Tungsten Disulphide grease.
If cone becomes shiny, use a brush to apply a tablespoon of fresh
Tungsten Disulphide grease around the cone. The machine comes
with Tungsten Disulphide grease, which is far more effective
than alternatives. Do not use alternative grease, as this will
contaminate the grease on your machine.
Using alternatives will
void warranty.
FLANGE HEAD BOLTS
Periodically check torque bolts .
Check torque on flange bolts every 6 months. Torque settings is
330 Nm, or 243 ftlb.
FOAM FILLER PADS
Periodically inspect filler pads.
The crimper will not retract if foam filler pads are clogged with
grease, in which case the foam filler pads need to be replaced.
Inspect filler pads every 1000 crimp cycles. Foam should return to
original shape after compression. If foam pad does not fill space
between die shoes, order new set and install. (product number)
CHECK OIL LEVEL
Periodically inspect oil level.
Check oil level in pump reservoir after every 10 hours of use.
Hydraulic oil should be visible in sight glass when head is fully
closed.