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6190770 (Rev B)                                                                           

106R Basic Systems User Guide

© 2023 JUN-AIR

We reserve the right to make any alterations which may be due to any technical improvements

Printed in the USA

FAULT FINDING AND REPAIR

Important      

Switch off and isolate from electrical supply before removing 

any parts from the pump. Empty air receiver of air before 

performing any operation on the compressors’ pressure 

system.

1.  Compressor does not start

 

a .  The air receiver is pressurized . The motor will start when 

the pressure has dropped to the preset start pressure . 

Empty the receiver .

 

b .  Check that the mains supply agrees with the motor 

label . 

 

c .  No power from mains . Check fuses and plug .

 

d .  Bad connection or broken cable .

 

e .  The motor is overheated and the thermal protection 

has switched it off . When cooled the motor will turn on 

automatically . Go to section 5 .

 

f .  The compressor has not been unloaded and there 

is back pressure on the piston . Ensure that the 

compressor is unloaded each time it stops .

 

g .  The motor is blocked .

 

h .  Defective capacitor .

2.  The compressor makes a buzzing sound but does not start

 

a .  Leaky non-return valve . Dismount the pressure pipe and 

check if air leaks from the non-return valve . Clean and 

replace . 

 

b .  The motor is blocked . 

3.  The compressor runs but the pressure does not increase

 

a .  Intake filter clogged . Replace .

 

b .  Non-return valve is clogged . Clean or replace .

 

c .  Leaks in  fittings, tubes or pneumatic equipment . Check 

with soapy water or by letting unit stay over night 

disconnected from mains . Pressure drop should not 

exceed 1 bar .   

 

d .  Check the piston gaskets . Replace if necessary .

 

e .  Defective valve plate . Contact your JUN-AIR distributor .

4.  The motor gets very hot 

 

a .  The ambient temperature is too high . If the motor is 

installed in a cabinet sufficient ventilation must be 

ensured .

 

b .  Leaks in  fittings, tubes or pneumatic equipment . Check 

with soapy water or by letting unit stay over night 

disconnected from mains . Pressure drop should not 

exceed 1 bar .  

 

c .  The compressor is overloaded .

5.  The compressor runs even if no air is tapped

 

a .  Leaks in  fittings, tubes or pneumatic equipment . Check 

with soapy water or by letting unit stay over night 

disconnected from mains . Pressure drop should not 

exceed 1 bar . 

6.   The compressor does not start at min pressure or does not 

stop at max pressure.

 

a .  Defective pressure switch . Replace .

PRESSURE VESSEL

Pressure tested at

I4-25 litre    

24 bar

4-50 litre    

18.3 bar

Directions for use

Application

Receiver for compressed air

Receiver specifications

See name plate

Installation

Tubes, etc . must be installed with 

suitable materials

Placement

Observe the working temperature of 

the receiver
Ensure sufficient room for inspec-

tion and maintenance
The receiver must be kept in a hori-

zontal position

Corrosion protection

The surface treatment must be 

maintained as required
Internal inspection at least every 

five years
Drain condensate at least once a 

week

Alternation/repair

No welding must be made on pres-

surized parts

Safety valve

Ensures that PS will not be ex-

ceeded
Never adjust to a higher pressure 

than PS
The capacity of the valve must be 

calculated in accordance with the 

volume of air supplied by the com-

pressor
PS - Maximum working pressure of 

the receiver

Summary of Contents for JUN-AIR 106R-25B

Page 1: ...Basic Systems 106R 25B 106R 25BQ2 2x106R 40B 6190770 REV B Registered Trademark Trademark of JUN AIR Inc Copyright 2023 JUN AIR Manufacturing Inc All Rights Reserved WWW JUN AIR COM ISO 9001 CERTIFIED...

Page 2: ...N AIR We reserve the right to make any alterations which may be due to any technical improvements Printed in the USA Table of Contents Operating Manual 4 Technical Specifications 7 Performance Cuves 8...

Page 3: ...air Do not pump combustible liquids or vapors with this product do not use it in or near areas with combustible or explosive liquids or vapors Do not use this unit near open flames CAUTION To prevent...

Page 4: ...re a long lifetime of the compressor it is important that inspection and maintenance is carried out regularly as described in the following Preventive maintenance Activity Weekly Monthly One a year or...

Page 5: ...cal Specifications do not adjust to a higher pressure Higher working pressure will reduce the lifetime of the compressor The compressor will stop at max pressure stop pressure and start again at min p...

Page 6: ...op should not exceed 1 bar d Check the piston gaskets Replace if necessary e Defective valve plate Contact your JUN AIR distributor 4 The motor gets very hot a The ambient temperature is too high If t...

Page 7: ...9 24 8 20 8 Continuous System Output Flow Max Operating Pressure LPM 51 44 2 50 Hz 51 0 60 Hz 44 7 50 Hz 51 0 60 Hz 86 4 92 1 50 Hz 99 1 60 Hz CFM 1 8 1 6 50 Hz 1 8 60 Hz 1 6 50 Hz 1 8 60 Hz 3 1 2 9 5...

Page 8: ...00 110 120 130 0 1 2 3 4 5 6 7 8 9 Flow lpm Duty bar 106R 25B 120 V Air Flow 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 4 5 5 0 0 20 40 60 80 100 120 Flow CFM Duty psi 106R 25B 230 V Air Flow 60 Hz 50 Hz 30...

Page 9: ...7 8 9 0 20 40 60 80 100 120 Flow CFM Duty psi 2x106R 40B 120 V Air Flow 30 50 70 90 110 130 150 170 190 210 230 0 1 2 3 4 5 6 7 8 9 10 Flow lpm Duty bar 2x106R 40B 120 V Air Flow 0 1 2 3 4 5 6 7 8 9 0...

Page 10: ...USA Electrical Drawing Model 106R 25B SWITCH PRESSURE LINE MOTOR N L1 YELLOW GREEN BROWN BLUE BROWN BLUE 3xAWG16 3xAWG16 Z Compressor Motor W X Ins Capacitor Brown Green Yellow Red Black O r a n g e B...

Page 11: ...Q2 PRESSURE SWITCH Cooler Box L1 N 11 Q1 Q2 Q3 Q4 Orange DRYER Brown Blue White Unloader FAN N L1 Brown White White Red Cable Tie Cable Tie Black e u l B e t i h W d e R Orange Orange Red Brown Black...

Page 12: ...ck L1 N BLUE BROWN YELLOW GREEN 3xAWG18 3xAWG18 3xAWG16 Black White White BLUE BROWN 3xAWG16 BLUE BROWN 3xAWG16 Brown Blue 230V Compressor Chamber Brown O r a n g e Black Red Green Yellow Brown Capaci...

Page 13: ...Y VALVE 5 m Filter COMPRESSOR AIR OUTLET Compressor with Motor Intake Filter TO WASTE Valve Valve Relief Valve Muffler Pneumatic Diagram Model 106R 25BQ2 To Drain Bo le Intake Filter A ercooler Regula...

Page 14: ...al improvements Printed in the USA Pneumatic Diagram Model 2x106R 40B 40 Liter Tank Regulated Pressure Pressure Switch SAFETY VALVE 5 m Filter COMPRESSOR AIR OUTLET Compressor with Motor Intake Filter...

Page 15: ...ice Kit High Pressure K1040 6000 hours or five years 106R Capacitor Replacement Kit K1041 Five years 106R Capacitor Cover K1042 As needed 106R Spare Parts K1043 As needed 106R Retrofit Parts for OF302...

Page 16: ...make any alterations which may be due to any technical improvements Printed in the USA Basic Systems 106R 25B 120 V Feature Diagram 5um FILTER FILTER INTAKE UNDER COVER COMPRESSOR CAPACITOR DRAIN TAN...

Page 17: ...y technical improvements Printed in the USA 106R Basic Systems User Guide 6190770 Rev B Basic Systems 106R 25B 230 V Feature Diagram SAFETY VALVE GAUGE PRESSURE SWITCH PRESSURE PRESSURE GAUGE CHECK VA...

Page 18: ...erations which may be due to any technical improvements Printed in the USA Basic Systems 106R 25BQ2 Feature Diagram NON RETURN VALVE PRESSURE SWITCH VALVE SAFETY GAUGE PRESSURE PRESSURE GAUGE DRYER IN...

Page 19: ...Printed in the USA 106R Basic Systems User Guide 6190770 Rev B Basic Systems 2x106R 40B 120 V Feature Diagram VALVE NON RETURN SILENCER UNDER COVERS REGULATOR 5um FILTER AUTO DRAIN UNLOADER 2X INTAKE...

Page 20: ...make any alterations which may be due to any technical improvements Printed in the USA Basic Systems 2x106R 40B 230 V Feature Diagram SAFETY VALVE GAUGE PRESSURE SWITCH PRESSURE PRESSURE GAUGE CHECK V...

Page 21: ...nglish Symbol Description Caution Please refer to enclosed documentation Warning Hot surfaces Risk of burns Do not touch the compressor head Keep dry Do not expose to rain 55 C 131 F 25 C 13 F Transpo...

Page 22: ...www JUN AIR com Gast Group Ltd Unit 11 The I O Centre Nash Road Redditch B98 7AS United Kingdom Phone 44 0 1527 504040 Fax 44 0 1527 525262 Registered Trademark Trademark of JUN AIR Inc Copyright 2023...

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