Gaspardo GENIUS Use And Assembly Instructions / Spare Parts Download Page 10 | Manualshive

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Gaspardo GENIUS Use And Assembly Instructions / Spare Parts Download Page 10

USE AND MAINTENANCE

ENGLISH

g

cod. G19502880

36

FERTILIZER DISPENSING UNIT - PA1

P2

P4

P1

P3

O

P

J

K

I

Q

fig. 6

I) Monitor GENIUS;
J) electrical connection box to monitor;
K) main electrical panel;
O) metering unit gear motor;
P) electrical box for sensors:

P1- hopper level sensor (#1);
P2- forward speed sensor (radar) (#1);
P3- cam shaft rotation sensor (#1);
P4- fan rotation sensor (#1);

Q) connection cable to battery (12V).

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Summary of Contents for GENIUS

Page 1: ...ND MONTAGEANLEINTUGEN ERSATZTEILE INSTRUCTIONS EMPLOI ET DE MONTAGE PIECES DÉTACHÉES INSTRUCCIONES EMPLEO Y PARA EL MONTAJE PIEZAS DE REPUESTO РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ И МОНТАЖУ ЗАПАСНЫЕ ЧАСТИ Valido per Paesi UE ValidforEUmembercountries Valable dans les Pays UE Gilt für EU Mitgliedsländer Válido para Países UE MASCHIO GASPARDO S p A RU ...

Page 2: ...g cod G19502880 2 ...

Page 3: ... 0 Zerlegen und Entsorgen der Maschine 80 Ersatzteile 161 1 0 Introduction 83 1 1 Garantie 83 1 1 1 Expiration de la garantie 83 2 0 Normes de securite et de prevention des accidents 83 3 0 Description 84 3 1 Description de la console 84 3 2 Donnees techniques 85 3 3 Identification 85 3 4 Configurations de distribution 85 3 5 Schema general 86 3 5 1 Montage del la machine 90 3 6 Connexion 90 4 0 P...

Page 4: ...g cod G19502880 4 ...

Page 5: ...ns set out in this booklet have not been carefully followed If the equipment is used badly defective maintenance or other errors by the client If modifications have been carried out without written authorization of the manufacturer and if non original spare parts have been used 2 0 SAFETY REGULATIONS AND ACCIDENT PREVENTION Carefully read all the instructions before using the equipment if in doubt...

Page 6: ...nel GENIUS control unit an electric motor which transfers rotary motion to the metering unit installed on the machine a speed sensor and a set of alarm sensors see diagrams on pages 8 9 10 and 11 NOTE The electric system must be powered by the 12V battery of the tractor through the connection cable supplied We recommend installing the monitor facing the operator so that it is more user friendly du...

Page 7: ...ave frequency 24 125 GHz 25 MHz Micro wave power 5 mW Protection polarity inversion Working temperature 30 C 70 C Storage temperature 40 C 85 C Speed range 0 3 to 62 km h Resolution 128 4 ppm Electromagnetic compatibility CE CSA FCC The technical specifications and models described above are not binding We therefore reserve the right to change them without prior notice 3 3 IDENTIFICATION Each sing...

Page 8: ...nnection box to monitor K main electrical panel L connection box to tramlining motors M tramlining motors N pass sensor finger O metering unit gear motor P electrical box for sensors P1 hopper level sensor 1 P2 forward speed sensor radar 1 P3 cam shaft rotation sensor 1 P4 fan rotation sensor 1 Q connection cable to battery 12V R cardan shaft rotation sensor 1 ...

Page 9: ... to monitor K main electrical panel L connection box to tramlining motors M tramlining motors N pass sensor finger O metering unit gear motor P electrical box for sensors P1 hopper level sensor 1 P2 forward speed sensor radar 1 P3 cam shaft rotation sensor 2 P4 fan rotation sensor 1 Q connection cable to battery 12V R cardan shaft rotation sensor 1 P4 O P ...

Page 10: ... K I Q fig 6 I Monitor GENIUS J electrical connection box to monitor K main electrical panel O metering unit gear motor P electrical box for sensors P1 hopper level sensor 1 P2 forward speed sensor radar 1 P3 cam shaft rotation sensor 1 P4 fan rotation sensor 1 Q connection cable to battery 12V ...

Page 11: ... K I Q fig 7 I Monitor GENIUS J electrical connection box to monitor K main electrical panel O metering unit gear motor P electrical box for sensors P1 hopper level sensor 1 P2 forward speed sensor radar 1 P3 cam shaft rotation sensor 2 P4 fan rotation sensor 1 Q connection cable to battery 12V ...

Page 12: ...S fig 12 fig 14 fig 13 Q INSTALLINGTHECARDANSHAFTROTATIONSENSOR Before installing this sensor L in Fig 11 disengage the PTO place the equipment on the ground sitting on the supplied supports turn the tractor off make sure it cannot move and remove the ignition key WARNING comply with the reading distance between the sensor and the cardan shaft indicated in the figure Do not excessively tighten the...

Page 13: ...metres of seed dispensing 8 stop automatic count of passes for tramlining 9 manual count of passes for tramlining Note The motor operation parameters may change according to seed dispensing configurations Fig 16 A two products seeds fertilizers using two independent motors B one single product using two motors 4 1 1 WORKING SPEED The working speed displayed is the average speed calculated every 3 ...

Page 14: ...NCREASEOF PASSNUMBER Press this button to manually change the current number of passes Passes are sensed automatically by a switch finger whenever the entire unit is lowered and lifted STOPPING THE COUNT OF PASS NUMBER Press the function button to stop the automatic count of passes e g whenever the equipment must be lifted and lowered to overcome an obstacle along the track The count stopped icon ...

Page 15: ... max working speed allowed by the metering system WARNING the actual quantity of product that the pneumatic system on the machine can dispense depends on the drill width and the working speed as illustrated in the diagrams on page 13 Table 2 and Table 3 Another possible solution for changing the metering value is the step percentage increment function The increment value must be preliminarily set ...

Page 16: ... 4 DIAGNOSTICS 1 Pro Series 2 Metering Unit 3 Tramline Module 4 History 1st Level 2st Level Parameter Setting default Informazioni utili al Servizio Assistenza per eventuale soluzione problemi The SETUP page features the following menus 1 OPERATOR SETUP 2 DRILL CONFIG 3 FACTORY SETUP 4 DIAGNOSTICS 5 Drill Setup 6 Cal Check 7 Tramline 8 Alarms To select these menus press the function buttons follow...

Page 17: ... in the Drill Setup menu Press the arrows to select the function that needs to be changed Press the arrows to select the required value Press ENTER to confirm or ESC to go back to the previous menu SETUP OPERATOR SETUP Time Date Time Date Fig 27 is used to set the hour minutes day month year Press the arrows to select the function that needs to be changed Enter the correct values using the numeric...

Page 18: ...oduct metering factor Cal Fact with reference to a desired quantity of product set in the system According to this procedure start the motor by pressing the ENTER button and collect the set quantity of product in a container Stop the motor and weigh the collected product Then use the keypad to enter the net value of the product weight Press ENTER twice to confirm the parameter value The display sh...

Page 19: ...of passes required for tramlining and determine the sequence symmetrical or asymmetrical Fig 36 The control unit offers multiple combinations depending on the drill width of the seed drill and SPRAY bar Fig 37 The drill width of the seed drill is set as instructed in section 4 4 1 The definition Right RH or Left LH applies from the machine back TRAMLINESEQUENCE SYMMETRICAL TRAMLINESEQUENCE ASYMMET...

Page 20: ...ell as a set of special combinations according to which the sequence is defined and cannot be changed Table 6 Table 7 illustrates the possible tramline sequences R right L left Type Seed drill m 3 5 4 0 4 5 5 0 6 0 9 0 12 0 8 pass 9 3 10 7 12 0 13 3 16 0 24 0 32 0 10 pass 8 8 10 0 11 3 12 5 15 0 22 5 30 0 10 pass 11 7 13 3 15 0 16 7 20 0 30 0 40 0 14 pass 16 3 18 7 21 0 23 3 28 0 42 0 56 0 16 pass...

Page 21: ... as the first signal 3 Press SETUP on the panel Then select the following path 1 Operator Setup 2 Speed Sensor Factor 2 Auto Cal Fig 43 4 Press ENTER to start the Auto cal process 5 Let the tractor travel along the selected path 100 m or 328 feet and stop it when the reference point on the tractor reaches the second signal 6 Press ENTER to complete the Auto cal process The system calculates the ne...

Page 22: ... inside the hopper and metering units IMPORTANT Make sure that the correct metering roller is installed Scatola eletrica Z W fig 49 fig 48 fig 46 fig 47 N500 Standards seeds up to 200 Kg Ha green SEEDS G1000 Standards seeds over 200 Kg Ha red F25 125 Fine seeds yellow FERTILIZER G1002 red 1 Fit the equipment with the correct metering roller suitable with the type of product selected 2 Position the...

Page 23: ...OT be stopped and resumed When the test button is released the cal test can be stopped or resumed from step 7 after emptying the containers 8 Release the CAL TEST button Z in Fig 49 to stop the motor The panel display shows the image of the metering roller not running and a quantity of product in the containers Fig 52 It also shows a theoretical quantity calculated according to the set parameters ...

Page 24: ... panel Collect the distributed quantity of product in a container 7 The motor stops automatically when the set quantity is reached Weigh the collected product and use the keypad to enter the net value of the product weight 8 Press ENTER twice to confirm the parameter value The display shows the test results Fig 56 previous cal factor new cal factor correction percentage new max speed calculated 9 ...

Page 25: ... so that the metering rollers and tubes are filled with product This enables dispensing product in the first meters also This function is enabled by pressing the corresponding button in the MAIN page The motor is engaged at a fixed speed for a max preset time approx 5 seconds or until the system detects a working speed over 2 Km h thus switching back to proportional control If the working speed de...

Page 26: ...another alarm if more than one alarm has triggered There are three alarm levels according to priority HIGHPRIORITY 1 Module offline 2 Module temperature 3 Module overload MEDIUMPRIORITY 1 Motor speed 2 Shaft confirmation 3 Encoder failure LOW PRIORITY 1 Low High fan speed 2 Cardan speed 3 Hopper level low NOTE if several alarm trigger simultaneously they are displayed according to priority level A...

Page 27: ...e appears exclusively when the machine is in work position and the travel speed is 2Km h ALARM HOPPER LEVEL LOW Indicates that the product level inside the hopper has dropped below the sensor detection point Check that the metering units and or motor turn freely Module MCM may be malfunctioning The motor may be malfunctioning Reduce or increase the travel speed Check that the metering roller is su...

Page 28: ...ods disconnect the main connector of the wiring and the supply cable It is advisable to protect the connectors with Nylon coverings 6 0 DEMOLITION AND DISPOSAL This operation is to be carried out by the customer Before demolishing the machine you are advised to carefully check its physical condition and ascertain whether there are any parts of the structure that may be susceptible to structural co...

Page 29: ...g cod G19502880 55 Notes ...

Page 30: ...g cod G19502880 161 PARTI DI RICAMBIO SPARE PARTS ERSATZTEILE PIECES DETACHEES PIEZAS DE REPUESTO ЗАПАСНЫЕ ЧАСТИ ...

Page 31: ...TZTEILE PIECES DETACHEES PIEZAS DE REPUESTO cod G19502880 TAV 10 23 1 2 3 4 5 6 7 8 9 10 11 24 23 31 32 28 30 29 26 26 23 27 24 36 34 34 34 33 33 33 33 25 27 35 20 21 12 19 13 16 12 14 15 17 18 22 Solo versione SEME Only SEED version 23 23 23 ...

Page 32: ...DO AUTOBL M12X1 75 980 V 12 G07002444 FERMO ZN GALVANIZED STOP ARRET ZN FESTSTELLVORRICHTUNG ZN BLOQUEO ZN 13 G22230190 MORSETTO COPRISEME ZINC GALVAN SEED COVER CLAMP BORNE COUVRE GRAINES ZING KLEMME SAMENABDECKER VERZINKT SUJETADOR CUBRESEMILLAS ZINC 14 F01420048 ROS M8 8 4X 24X 2 U6593 ZN PLANE WASHER D 8 RONDELLE D 8 SCHEIBE D 8 ARANDELA D 8 15 F01200244 DADO M 8X1 25 U5588 6 8 ZN NUT M8 ECROU...

Page 33: ...E PIECES DETACHEES PIEZAS DE REPUESTO cod G19502880 TAV 20 5 6 7 8 9 10 11 24 31 32 28 Solo versione SEME Only SEED version 29 34 34 33 33 25 30 20 21 12 19 13 16 12 14 15 17 18 22 3 2 1 4 27 26 42 41 27 40 38 37 36 39 39 26 35 44 43 45 14 23 23 23 ...

Page 34: ...020024 VITE M 5X0 8X 40 U5737 8 8 ZN BOLT 5X40 5737 8 G GALVANIZED VIS 5X40 5737 8 G ZN SCHRAUBE 5X40 5737 8 G ZN TORNILLO 5X40 5737 8 G ZN 19 G17330290 LAMA SUPPORTO FINGER ZN 20 F05010021 PORTAFUSIBILE MAXI STAGNO 21 F05010512 STAFFA PER MONITOR GENIUS 22 F01220200 DADO M 5X 0 8 D980 8 ZN NUT TRISTOP M 5 ECROU TRISTOP M 5 MUTTER TRISTOP M 5 TUERCA TRISTOP M 5 23 F05010396 SENSORE IND NBN4 12GM50...

Page 35: ...g cod G19502880 166 ...

Page 36: ......

Page 37: ...Italy Tel 39 049 9289810 Fax 390499289900 Email info maschio com www maschionet com MASCHIO GASPARDOUSAInc 120 North Scott Park Road Eldridge IA 52748 USA Ph 1 563 2859937 Fax 1 563 2859938 e mail info maschio us MASCHIO GASPARDO SpA Stabilimento produttivo Via Mussons 7 33075 Morsano al Tagliamento PN Italy Tel 39 0434 695410 Fax 39 0434 695425 Email info gaspardo it MASCHIO GASPARDOCANADAInc GAS...

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